• 제목/요약/키워드: variation of fatigue strength

검색결과 83건 처리시간 0.035초

14 실린더를 갖는 초대형 저속 2행정 디젤엔진의 종진동 특성에 관한 연구 (A Study on the Axial Vibration Characteristics of the Super Large 2 Stroke Low Speed Diesel Engine with 14 Cylinders)

  • 이돈출;김태언;유정대
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2009년도 춘계학술대회 논문집
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    • pp.376-381
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    • 2009
  • The increasing needs for higher cargo capacity in the container vessels' fleet has led to ship builder's demand for higher power output rating engine to meet the propulsion requirement, thus, leading to the development of super large two stroke low speed diesel engines. This large sized bore engines with more than 12 cylinders are capable of delivering power output up to more than 100,000 bhp at maximum continuous rating. The thrust variation force due to axial vibration occurring in propulsion shafting of these ships are transmitted to ship structure via thrust bearing. This force may vibrate the super structure of ship in the fore-aft direction and the fatigue strength of crank shaft can be decreased by additional bending stress increase in crank shaft pin and journal. In this paper, the axial vibration of propulsion shafting system on the 14RT-flex96C super large diesel engine with 14 cylinders is identified by theoretical analysis and vibration measurement.

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Al-Mg-Si합금의 고온 소성 변형 거동 (Plastic Deformation Behavior Of Al-Mg-Si Alloy At The Elevated Temperature)

  • 권용남;이영선;이정환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.172-175
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    • 2003
  • Thermomechanical behavior of Al-Mg-Si alloys have been studied to investigate the effect of microstructural features such as pre-existing substructure and distribution of particles on the deformation characteristics. The controlled compression tests have been carried out to get the basic information on how the alloy responds to temperature, strain amount and strain rate. Then hot forging of Al-Mg-Si alloys has been carried out and analyzed by the comparison with the compression tests. Microstructural features after forging have been discussed in terms of the thermomechanical response of Al-Mg-Si alloys. As already well mentioned, we have found that the deformation of Al-Mg-Si at the elevated temperature brought the recovered structure on most conditions. In a certain time, however, abnormally large grains have been found as a result of deformation assisted grain growth, which means that hot forging of Al-Mg-Si alloys could lead to a undesirable microstructural variation and the consequent mechanical properties such as fatigue strength.

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Al-Mg-Si 합금의 고온 소성 변형 거동 (Plastic Deformation Behavior of Al-Mg-Si Alloys at the Elevated Temperatures)

  • 권용남;이영선;이정환
    • 소성∙가공
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    • 제13권1호
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    • pp.27-32
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    • 2004
  • Thermomechanical behavior of Al-Mg-Si alloys was studied to investigate the effect of microstructural features such as pre-existing substructure and distribution of particles on the deformation characteristics. The controlled compression tests were carried out to get the information on how the alloy responds to temperature, strain amount and strain rate. Then hot forging of Al-Mg-Si alloys carried out and analyzed by the comparison with the compression tests. Microstructural features after forging were discussed in terms of the thermomechanical response of Al-Mg-Si alloys. As already well mentioned, we found that the deformation of Al-Mg-Si at the elevated temperature brought the recovered structure on most conditions. In a certain time, however, abnormally large grains were found as a result of deformation assisted grain growth, which means that hot forging of Al-Mg-Si alloys could lead to a undesirable microstructural variation and the consequent mechanical properties such as fatigue strength.

제철용 고로의 유한요소해석 (Finite Element Analysis for Iron-Making Furnace)

  • 이만승;백점기;이제명
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2004년도 가을 학술발표회 논문집
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    • pp.245-253
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    • 2004
  • There has been recent demand for extending the life of age-degraded structures and equipment by such techniques as diagnosis, maintenance, safety assessment, and estimating residual life on iron-making plants and hydraulic, thermal, and nuclear power plants. These techniques take into account comprehensive scenarios that may cause malfunction and structural damage and allow an assessment of risk based on the likely scenarios. In particular the safety assessment and residual life estimation of age-degraded ships and equipment facilities require consideration of various factors such as mechanical and thermal stresses, corrosion, hardness, load variation due to changes of operating condition, crack generation and strength reduction of material by fatigue. In this study, a detail thermal stress analysis, one of useful techniques of safety assessment and maintenance, is performed on a blast furnace by using general FEM code (MSC/NASTRAN).

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복부절단법에 의한 레일의 잔류응력에 관한 연구 (A study ell the residual stress in rail by the web saw-cut method)

  • 서정원;구병춘;정우현
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 1999년도 추계학술대회 논문집
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    • pp.234-241
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    • 1999
  • Rails have residual stresses produced during manufacturing processes. The residual stresses play all important role on brittle fracture, fatigue strength and derailment by producing cracks in the web of rail. The web saw-cut test is a technique developed to measure the bulk longitudinal residual stress level. It is a simple mettled to estimate a stress intensity factor, $_{4}$ for a web crack by using the radii of curvature of the upper and lower portions of a cut rail. But according to this method, $_{4}$ varies along the rail length because the curvatures along tile rail length vary In this paper, tile residual stress was estimated by Finite Element Method and tile web saw-cut method. In addition tile variation of the residual stress with time was investigated.

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니켈기 초내열 713LC 합금의 고온 기계적 특성 (High Temperature Mechanical Properties of 713LC Ni-based Superalloy)

  • 나영상;김종엽;이종훈;박노광
    • 연구논문집
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    • 통권33호
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    • pp.167-174
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    • 2003
  • Alloy 713LC was developed to improve the tensile strength and ductility by reducing the carbon content of Alloy 713C. As Alloy 713LC was designed to minimize the mechanical property change with process conditions, it is generally utilized in the parts which have thick and thin sections simultaneously. In the thick and the thin sections, quite different properties are required. Consequently it is essential to crucially control the local mechanical properties of a parts by optimizing the process condition and heat treatment. In this research, high temperature mechanical properties including creep-rupture and strain-control low cycle fatigue were investigated together with the microstructural variations with heat treatment. Failure mechanism was also analyzed by observing the fracture surface to correlate the variation of mechanical properties with the microstructural change.

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열충격 사이클에 따른 SnAgCu 솔더별 솔더 접합부의 신뢰성 및 계면반응 (The Interfacial Reactions and Reliability of SnAgCu Solder Joints under Thermal Shock Cycles)

  • 오철민;박노창;한창운;방만수;홍원식
    • 대한금속재료학회지
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    • 제47권8호
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    • pp.500-507
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    • 2009
  • Pb-free solder has recently been used in electronics in efforts to meet environmental regulations, and a number of Pb-free solder alloy choices beyond the near-eutectic SnAgCu solder are now available. With increased demand for thin and portable electronics, the high cost of alloys containing significant amounts of silver and their poor mechanical shock performance have spurred the development of low Ag SnAgCu solder, which provides improved mechanical performance at a reasonable cost. Although low Ag SnAgCu solder exhibits significantly higher fracture resistance under high-strain rates, little thermal fatigue data exist for this solder. Therefore, it is necessary to investigate thermal fatigue reliability of low Ag SnAgCu solder under variation of thermal stress in order to allow its implementation in electronic products with high reliability requirements. In this study, the reliability of Sn0.3Ag0.7Cu(SAC0307), a low Ag solder alloy, is discussed and compared with that of Sn3Ag0.5Cu(SAC305). Three sample types and six samples size are evaluated. Mechanical properties and microstructure of the solder joint are investigated under thermal shock cycles. It was observed that the mechanical strength of SAC0307 dropped slightly with thermal cycling relative to that of SAC305. This reveals that the failure mode of SAC0307 is different from that SAC305 under this critical condition.

구조용(構造用) 연강재(軟鋼材)에 대한 피로경화(疲勞硬化)의 영향(影響)에 관한 연구(硏究) (A Study on the Effect of the Cyclic Hardening by Fatigue in Structural Mild Steel)

  • 장동일;용환선;황윤국
    • 대한토목학회논문집
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    • 제2권4호
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    • pp.23-32
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    • 1982
  • 강구조물(鋼構造物)의 안전유지(安全維持) 및 보수보강(補修補强)에 필요한 자료(資料)를 얻기 위해, 공용이역(供用履歷)을 갖는 강재(鋼材)와 갖지 않는 강재(鋼材)의 기계적(機械的) 성능(性能) 및 인성변화(靭性變化)를 실험적(實驗的) 방법(方法)을 통(通)해 비교검토 하였다. 본(本) 연구(硏究)에서는, 공용중(供用中)에 받은 피로누적(疲勞累積)에 의한 경화(硬化) 및 취화인성저하(脆化靭性低下)등을 검토하였으며, 파악된 사항이 강구조물(鋼構造物) 연결방법(連結方法)에 사용되고 있는 용접(鎔接)에 미치는 영향을 고찰하였다. 그 결과(結果), 경화(硬化) 및 취화(脆化)의 영향은 강도증가(强度增加) 보다 인성저하(靭性低下)에 더 많은 작용을 하였으며, 강구조물(鋼構造物) 연결방법(連結方法)으로 채택한 용접(鎔接)에서도 같은 경향을 보였다. 또한 공용이역(供用履歷)을 갖는 강재(鋼材)와 갖지 않는 강재(鋼材)를 용접(鎔接)하였을 경우에는 상온(常溫)에서도 취성(脆性)을 나타내고 있음을 알 수 있었다.

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FEM을 이용한 상용차용 S-cam 브레이크슈의 구조해석 (Structural Analysis of S-cam Brake Shoe for Commercial Vehicle by FEM)

  • 서창민;지현철
    • 한국해양공학회지
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    • 제23권4호
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    • pp.69-77
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    • 2009
  • Structural analysis of a brake shoe for commercial vehicle was performed using finite element method. Since the strength of a brake shoe is affected by the magnitude and distribution shape of the contact pressure with the drum, the contact pressure between the shoe friction material and drum was calculated using a 2-Dimensional non-linear contact analysis in a state. And the brake was actuated by input air pressure and the drum of it was calculated both stationary and dynamic based on forced torque applied to the drum during the static state analysis. The results of the above analysis were then used as the load boundary conditions for a 3-Dimensional shoe model analysis to determine the maximum strain on the shoes. In the analysis model, the values of tensile test were used for the material properties of the brake shoes and drum, while the values of compression test were used for the friction material. We assumed it as linear variation, even though the properties of friction material were actually non-linear. The experiments were carried out under the same analysis conditions used for fatigue test and under the same brake system which equipped with a brake drum based on the actual axle state in a vehicle. The strains were measured at the same locations where the analysis was performed on the shoes. The obtained results of the experiment matched well with those from the analysis. Consequently, the model used in this study was able to determine the stress at the maximum air pressure at the braking system, thereby a modified shoe model in facilitating was satisfied with the required endurance strength in the vehicle.

CAE 해석을 이용한 자동차용 AA6061 리어 서브-프레임의 경량화 설계 (Light-weight Design of Automotive AA6061 Rear Sub-frame Based on CAE Simulation)

  • 김기주;임종한;박준협;최병익;이재웅;김윤재
    • 한국자동차공학회논문집
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    • 제20권3호
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    • pp.77-82
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    • 2012
  • It is well known that the targeted fuel efficiency could only be achieved by more than 40% reduction of the vehicle weight through improved design and extensive utilization of lightweight materials. In order to obtain the goal of the weight reduction of automobiles, the researches about lighter and stronger rear sub-frame have been studied without sacrificing the safety of rear sub-frame. In this study, the weight reduction design process of rear sub-frame could be proposed based on the variation of von-Mises stress contour by substituting an AA6061 (aluminum 6061 alloy) having tensile strength of 310 MPa grade instead of SAPH440 steels. In addition, the stress ratio variations (stress over fatigue limit) of the rear sub-frame were examined and compared carefully. It could be reached that this approach method could be well established and be contributed for light-weight design guide and the optimum design conditions of the automotive rear sub-frame development.