• Title/Summary/Keyword: uniaxial drawing

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Effect of Uniaxial Drawing Conditions on the Orientation of Poly (ethylene 2,6- naphthalate) (일축 연신 조건에 따른 Poly(ethylene 2,6-naphthalate) 배향에 관한 연구)

  • 진병석;이성효;이광희
    • Polymer(Korea)
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    • v.25 no.5
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    • pp.699-706
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    • 2001
  • The effects of uniaxial drawing conditions on the molecular orientation of poly (ethylene 2,6-naphthalate) (PEN) are investigated. Birefringence measurements show that the orientation is significantly enhanced at high draw ratio, low drawing temperature, and fast drawing speed. The characteristics of orientation examined by FTIR- ATR dichroism method represent almost same results. Amorphous orientation function increases with drawing rate at $120^{\circ}C$, but it decreases with drawing rate at $141^{\circ}C$. These behaviors can be explained with the relation between crystallization and chain relaxation rates. It is observed that the orientation of PEN film is accompanied by significant alignment of the naphthalene rings of PEN parallel to the film surface.

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The Simulations on the Formability of AZ31 Magnesium Alloy Sheet in Warm Deep Drawing (AZ31 마그네슘합금판의 온간 디프드로잉 성형성해석)

  • Kang, Dae-Min;Hwang, Jong-Kwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.1
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    • pp.52-58
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    • 2004
  • The material used is a commercial magnesium based alloy AZ31(Mg-3Al-1Zn)sheet with a thickness of 1.0mm. Uniaxial tension tests at warm temperature were carried out to investigate the material characteristics of K, m, and n. A warm drawing process with a local heating and cooling technique was developed to improve formability in this study with results of uniaxial tension tests because it is very difficult for Mg alloy to deform at room temperature by the conventional method. The die and blank holder were heated up, while the punch was water-cooled during deformation. FE simulations considering heat transfer were executed with Mg alloy to investigate the Improvement of deep drawability. For the assessment of improvement those were compare with the results of no considering heat transfer and room temperature.

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A Study on the Drawing and Rupture of Uniaxial Stretched Polyvinylalcohol Film in Water (수중 일축신장 플리비닐알콜 필름의 연신과 파단에 관한 연구)

  • Kim, Wan-Soo;Lee, Kwang-Bae;Matsumoto, Kiyoichi
    • Journal of the Korean Society of Clothing and Textiles
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    • v.13 no.4
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    • pp.427-436
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    • 1989
  • Poly (vinyl alcohol) films, which .were annealed at various different annealing conditions, were carried out by uniaxial stretching them with free width in water and were investigated drawing behaviours and rupture phenomena. l) After dipping the specimen into the water, it took about 15 min. for the specimen's swelling to approach to equilibrium. 2) When the film annealed at $180^{\circ}C$ for 10 min. was drawn at $20^{\circ}C$. it was shown very toughness. 3) By means of birefringence measurements, the total molecular orientation of the annealed films increased until the draw ratio of 4, but drawing them above the draw ratio of 5, that of untreated films increased. 4) In the case of the mechanical properties of the drawn films. the annealed films tended to good trend for the draw ratios between 1 and 4. but drawing them above the draw ratio of 5. the untreated films tended to good trend for them.

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Numerical Study of Square Cup Deep Drawing Accounting for Biaxial Tensile Property (판재의 이축인장 특성을 고려한 사각컵 딥드로잉 성형해석)

  • Ahn, D.C.;Kim, K.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.213-214
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    • 2009
  • Recently the use of ferritic stainless steels for automotive exhaust system has been increased dramatically. A detailed knowledge of material behavior of ferritic stainless steel is important for successful manufacturing of exhaust systems. To achieve this goal, numerical study of square cup deep drawing for ferritic stainless steel sheet, type 409L was conducted with Yld2000-24. Uniaxial tensile test and hydraulic bulge test were performed to characterize plastic material behavior. Finite element simulation of square cup deep drawing was performed successfully.

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Improvement on the Formability of Magnesium Alloy Sheet by Heating and Cooling Method (가열냉각방법에 의한 마그네슘합금의 판재성형성 개선)

  • Kang, Dae-Min;Manabe, Ken-ich
    • Transactions of Materials Processing
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    • v.14 no.7 s.79
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    • pp.607-612
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    • 2005
  • In this paper, warm deep drawing process with local heating and cooling technique was attempted to improve the formability of AZ31 magnesium alloy which is impossibly to form by conventional methods at room temperature by finite element method and experiment. For FE analysis, in first model with considering heat transfer, both die and blankholder were heated to 573K while the punch was kept at room temperature by cooling water. Also distribution of thickness and von Mises stress at room temperature and 498k for warm deep drawing were compared by FEM. Uniaxial tension tests at elevated temperature were done in order to obtain the temperature dependence of material constant under temperature of $293K\~573K$ and cross head velocity of $5\~500mm/min$. The phenomenological model for warm deep drawing process in this work was based on the hardening law and power law strain rate dependency. Deep drawing experiment were conducted at temperatures of room temperature, 373K, 423K, 473K, 498K, 523K, and 573K for the blank and deep drawing tools(holder and die) and at a punch speed of 10mm/min.

Temperature Effect On Warm Deep Drawability of Rectangular Cup Using Local Heating of Dies (금형의 국부적인 가열에 의한 사각통의 온간 디프로드로잉 성형성에 미치는 온도의 효과)

  • Kim, Chang-Ho;Park, Dong-Hwan;Kang, Sung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.5
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    • pp.53-59
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    • 1996
  • Warm deep drawing of single-action dies using local heating has appeared to be an alternative attractive production method of multi-operation die sets generally used at room temperature in deep drawing of rectangular cup. Uniaxial tensile tests and deep drawing tests of various materials are carried out and the effect of temperature on tensile properties and drawability are examined at temperatures up to 200 .deg. C under three kinds of lubricants of teflon film, vinyl film and drawing oil. Good formability is achieved when punch and die temperature were differentiated intentionally in order to get large tensile strength(TS) at punch shoulder protion and small TS at die side. Throughout the experiments, it has been shown that the limiting drawing height of STS316L was increased with heating die and blank holder at 100 .deg. C, but that of STS430 wasn't. When vinyl or teflon film was attached on the plates, the drawability was increased considerably.

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A study on formability of AZ31 alloy sheets in square cup deep drawing process at temperature elevated (AZ31 합금의 온간 사각 컵 디프 드로잉 공정에서의 성형성에 관한 연구)

  • Kim M. C.;Lee Y. S.;Kwon Y. N.;Kim S. W.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.235-238
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    • 2005
  • In this study, it is investigated that the effect of material properties such as strength coefficient and strain hardening exponent on formability of AZ31 alloy sheet in square cup deep drawing process. Mechanical properties of AZ31 alloy sheet at elevated temperature $250^{\circ}C$ are obtained from uniaxial tensile tests and based on these results, a series of square cup deep drawing tests at the same temperature condition are carried out. Also, the possibilities of necking initiation is predicted by the FEM and FLD and compared with experimental results.

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A Study on the Experimental Evaluation of the Forming Limit and Deep-Drawability of Sheet Metals (금속판재의 성형한계 및 디프드로잉 성형성의 실험적 평가에 관한 연구)

  • Rim, Jae-Kyu;Lee, Sang-Ho;Kim, Hyung-Jong
    • Journal of Industrial Technology
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    • v.19
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    • pp.67-74
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    • 1999
  • The mechanical properties including forming limit and deep-drawability of commercially-used sheet metals were experimentally estimated in this study. Uniaxial tensile test to obtain basic mechanical properties was carried out, followed by limiting dome height (LDH) test and forming limit diagram (FLD) test to quantitatively evaluate the sheet-formability. Deep drawing and reverse drawing tests were also performed to find out the critical values of the blank holding force and the gap between the die and the blank holder which enabled the deep drawing and reverse drawing of a successful cop without any wrinkle or fracture. The thickness of the cup wall along the rolling-, transeverse- and $45^{\circ}$-directions was measured and compared with one another. And the punch force-stroke curve and the critical punch force expected from the theory coincided with the experimental result very well for mild steel while not for aluminium alloy.

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Failure Prediction for an AZ31 Alloy Sheet during Warm Drawing using FEM Combined with Ductile Fracture Criteria (유한요소법과 연성파괴이론에 의한 AZ31합금 판재의 온간 드로잉 공정에서의 파단예측)

  • Kim, S.W.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.21 no.4
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    • pp.258-264
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    • 2012
  • The forming failure of AZ31 alloy sheet during deep drawing processes was predicted by the FEM and ductile fracture criteria. Uniaxial tensile tests of round-notched specimens and FE simulations were performed to calculate the critical damage values for three ductile fracture criteria. The critical damage values for each criterion were expressed as a function of strain rate at various temperatures. In order to determine the best criterion for failure prediction, Erichsen cupping test under isothermal conditions at $250^{\circ}C$ were conducted. Based on the plastic deformation histories obtained from the FE analysis of the Erichsen cupping tests and the critical damage value curves, the initiation time and location of fracture were predicted under bi-axial tension deformation. The results indicate that the Cockcroft-Latham criterion had good agreement with the experimental data. In addition, the FE analysis combined with the criterion was applied to another deep drawing process using an irregular shaped blank and these additional results were verified with experimental tests.