• 제목/요약/키워드: ultrasonic testing

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원전 ISI UT 자동 결함평가 및 판정 모듈 개발 (Development of ISI UT Auto Flaw Evaluation and Acceptance Module of Nuclear Power Plants)

  • 박익근;박은수;김현묵;김정석;엄병국;이종포
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.212-218
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    • 2000
  • The importance and role of pre-/in-service inspection(PSI/ISI) for nuclear power plant(NPP) components are intimately related to plant design, safety, reliability, operation, etc. In this paper, for an effective and efficient management of large amounts of PSI/ISI data in NPPs, an intelligent database program(WS-IDPIN) for PSI/ISI data management of NPP was developed. WS-IDPIN program enables the prompt extraction of previously conducted PSI/ISI conditions and results so that the time-consuming data management, painstaking data processing and analysis in the past are avoided. Furthermore, development of ISI UT auto flaw evaluation and acceptance module based on ASME Code Sec. XI were presented. This module can be used for any angle beam examination from flat plate to spherical shapes as selected by the proper azimuthal angle. This program can be further developed as a unique PSI/ISI data management expert system.

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적외선 서모그래피를 이용한 대차 용접시편의 결함 평가 (Defect Evaluation for Weld Specimen of Bogie Using Infrared Thermography)

  • 권석진;서정원;김재철;전현규
    • 한국정밀공학회지
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    • 제32권7호
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    • pp.619-625
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    • 2015
  • There is a large interest to find reliable and automatic methods for crack detection and quantification in the railway bogie frame. The non-destructive inspection of railway bogie frame has been performed by ultrasonic and magnetic particle testing in general inspection. The magnetic particle method has been utilized in the defect inspection of the bogie frame but the grinding process is required before inspection and the dust is developed resulting from the processing. The objective of this paper is to apply the inspection method of bogie frame using infra-red thermography. The infra-red thermography system using the excitation of eddy current was performed for the defect evaluation of weld specimen inserted artificial defects. The result shows that the infra-red thermography method can detect the surface and inner defects in weld specimen for bogie frame.

고조파음원에 의한 초음파영상의 해상도 개선 (Ultrasound Imaging Improvement using Higher Harmonics of Impluse Sound)

  • 장지원;양정원;김동현
    • 수산해양기술연구
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    • 제29권4호
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    • pp.292-300
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    • 1993
  • Acoustical imaging has made brilliant progress in the medical science field, and has also made much progress in the nondestructive testing and under water acoustics applications since doctor Dussik brother has studied about possibilities of making images of brain by recording variations in the intensity of ultrasonic beam from head in 1937. In this paper an acoustical image is reconstructed with the power spectra analysed by impulse ultrasound wave generated by electrodynamic transducer(EDT). The EDT generates the impulse ultrasound of 77KHz in center frequency and 120KHz in bandwidth at -20dB by 1200V exciter in this experiment. The impulse ultrasound has the dominant frequency components of 47KHz, 177KHz, 110KHz and 155KHz. The U shape object is adopted in making an acoustical image. The resulted spectral acoustical images are different from the optical view of the U shape object. However the image reconstructed from 110KHz spectrum is very similar to the original optical shape of the object. Even KHz level impulse sound of 70$\mu$sec pulse width is found to be useful in reconstructing acoustical imaging improvement.

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탄소나노섬유가 강화된 하이브리드 복합재료의 제조 및 기계적 특성 (Manufacture and Mechanical Properties of Carbon Nanofiber Reinforced Hybrid Composites)

  • 정상수;박지상;김태욱;공진우
    • Composites Research
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    • 제18권3호
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    • pp.1-6
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    • 2005
  • 탄소나노섬유는 기계적, 전기적, 화학적, 열적 성질 등의 우수하고, 독특한 특성을 가진다. 이러한 탄소나노섬유의 우수한 물성에도 불구하고, 탄소나노섬유가 강화된 고분자 복합재료의 물성은 비례적으로 증가하지 않는다. 이러한 원인은 탄소나노섬유가 고분자 재료 내에 고루 분산되지 못하기 때문이다. 본 연구에서는 복합재료의 기계적 물성을 향상시키기 위해, 탄소나노섬유가 강화된 하이브리드 복합재료에 대한 연구를 수행하였다. 탄소나노섬유의 고른 분산을 위해, 초음파 분산장치를 이용한 용융 혼합방법을 이용하였고, 전자현미경(SEM)을 통해 탄소나노섬유의 분산정도를 확인하였으며, 만능시험기(UTM)를 이용하여 탄소나노섬유가 강화된 하이브리드 복합재료의 기계적 물성을 평가하였다.

임베디드 하드웨어 시스템 기반의 초음파 폐활량계 구현 및 감도 향상 연구 (An Implementation of the embedded hardware system based Ultrasonic Spirometer and Improvement of Its Sensitivity)

  • 이철원;김영길
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2005년도 추계종합학술대회
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    • pp.417-420
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    • 2005
  • 폐활량계(Spirometer)는 호흡하는 가스의 용적 유량의 순간적인 속도를 측정하는 의료기구로 폐의 기능시험과 환자 모니터링에 사용되며 용적 유량 신호를 합친 폐의 절대적인 용적변화를 측정한다. 본 논문에서는 환자를 대상으로 약한 호흡에서도 폐활량 측정이 가능 하도록, 관성의 오차 및 압력의 오차에 영향을 거의 받지 않는 초음파 센서를 이용하여 송수신시 초음파 신호를 향상시켰으며, 임베디스 하드웨어 시스템을 사용하여 약한 호흡에도 정확하고 빠른 검출이 가능한 시스템을 구현하였다.

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Prediction of mechanical properties of limestone concrete after high temperature exposure with artificial neural networks

  • Blumauer, Urska;Hozjan, Tomaz;Trtnik, Gregor
    • Advances in concrete construction
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    • 제10권3호
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    • pp.247-256
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    • 2020
  • In this paper the possibility of using different regression models to predict the mechanical properties of limestone concrete after exposure to high temperatures, based on the results of non-destructive techniques, that could be easily used in-situ, is discussed. Extensive experimental work was carried out on limestone concrete mixtures, that differed in the water to cement (w/c) ratio, the type of cement and the quantity of superplasticizer added. After standard curing, the specimens were exposed to various high temperature levels, i.e., 200℃, 400℃, 600℃ or 800℃. Before heating, the reference mechanical properties of the concrete were determined at ambient temperature. After the heating process, the specimens were cooled naturally to ambient temperature and tested using non-destructive techniques. Among the mechanical properties of the specimens after heating, known also as the residual mechanical properties, the residual modulus of elasticity, compressive and flexural strengths were determined. The results show that residual modulus of elasticity, compressive and flexural strengths can be reliably predicted using an artificial neural network approach based on ultrasonic pulse velocity, residual surface strength, some mixture parameters and maximal temperature reached in concrete during heating.

상수도 강관의 부식 평가에 대한 위상배열초음파(PAUT)의 활용 (The Utility of Phased Array Ultrasonic Testing(PAUT) for Corrosion Evaluation of Water Supply Steel Pipes)

  • 손상혁;신창건;정재연;김종식
    • 한국수자원학회:학술대회논문집
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    • 한국수자원학회 2023년도 학술발표회
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    • pp.490-490
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    • 2023
  • 위상배열초음파검사(PAUT)는 기존 초음파검사에서 획득할 수 있었던 A-scan의 결과와 달리, 관로 내부로 진입하지 않고도 부식에 의한 강관 손상 정도를 정량적인 시각적 데이터로 파악할 수 있는 검사 기술이다. 관내부 직접조사가 가능한 상수도 강관을 대상으로 직접조사와 PAUT를 비교한 결과, PAUT는 높은 정확도와 신뢰성을 보여주었다. 또한, 강관 내부의 부식검사에서는 PAUT를 적용함으로써 관체의 부식 면적, 부식 최대 깊이, 부식 위치를 넓은 범위에서 신뢰성 높은 검사 및 결과 도출이 가능하였다. 이러한 결과는 PAUT 기술이 강재 구조물의 다양한 부식 문제를 신속하게 파악하고 해결하는 데 기여할 수 있음을 의미한다. 따라서, 본 검사 기법은 상수도 관로의 강재 진단 및 점검에 있어 높은 신뢰성 및 효율성을 보여 주는 진단기법으로써 다양한 강재 시설물의 평가에 활용성이 클 것으로 판단된다. 이에 따라 PAUT는 상수도 시설물뿐만 아니라 다양한 시설물에서도 높은 활용 가능성을 가질 것으로 예상된다.

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Evaluation of the seismic performance of butt-fusion joint in large diameter polyethylene pipelines by full-scale shaking table test

  • Jianfeng Shi;Ying Feng;Yangji Tao;Weican Guo;Riwu Yao;Jinyang Zheng
    • Nuclear Engineering and Technology
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    • 제55권9호
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    • pp.3342-3351
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    • 2023
  • High-density polyethylene (HDPE) pipelines in nuclear power plants (NPPs) have to meet high requirements for seismic performance. HDPE pipes have been proved to have good seismic performance, but joints are the weak links in the pipelines, and pipeline failures usually initiate from the defects inside the joints. Limited data are available on the seismic performance of butt-fusion joints of HDPE pipelines in NPPs, especially in terms of defects changes inside the joints after earthquakes. In this paper, full-scale shaking table tests were performed on a test section of suspended HDPE pipelines in an NPP, which included straight pipes, elbows, and 10 butt-fusion joints. During the tests, the seismic load-induced strain of the joints was analyzed by strain gauges, and it was much smaller than the internal pressure and self-weight-induced strain. Before and after the shaking table tests, phased array ultrasonic testing (PA-UT) was conducted to detect defects inside the joints. The locations, numbers, and dimensions of the defects were analyzed. It was found that defects were more likely to occur in elbows joints. No new defect was observed after the shaking table tests, and the defects showed no significant growth, indicating the satisfactory seismic performance of the butt-fusion joints.

Procedural steps for reliability evaluation of ultrasonically welded REBCO coated conductor lap-joints under low cycle fatigue test condition

  • Michael De Leon;Mark Angelo Diaz;Hyung-Seop Shin
    • 한국초전도ㆍ저온공학회논문지
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    • 제25권4호
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    • pp.28-31
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    • 2023
  • This study presents a comprehensive procedure for the low cycle fatigue test of ultrasonically welded (UW) coated conductor (CC) lap-joints. The entire process is examined in detail, from the robust fabrication of the UW REBCO CC joints to the reliability testing under a low number of repeated cycle fatigue conditions. A continuous Ic measurement system enables real-time monitoring of Ic variations throughout the fatigue tests. The study aims to provide a step-by-step procedure that involves joint fabrication, electromechanical property (EMP) tests under uniaxial tension for stress level determination, and subsequent low-cycle fatigue tests. The joints are fabricated using a hybrid method that combines UW with adding In-Sn soldering, achieving a flux-free hybrid welding approach (UW-HW flux-free). The selected conditions for the low cycle fatigue tests include a stress ratio of R=0.1 and a frequency of 0.02 Hz. The results reveal some insights into the fatigue behavior, irreversible changes, and cumulative damage in the CC joints.

Assessment of flow-accelerated corrosion-induced wall thinning in SA106 pipes with elbow sections

  • Seongin Moon;Jong Yeon Lee;Kyung-Mo Kim;Soon-Woo Han;Gyeong-Geun Lee;Wan-Young Maeng;Sebeom Oh;Dong-Jin Kim
    • Nuclear Engineering and Technology
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    • 제56권4호
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    • pp.1244-1249
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    • 2024
  • A combination of flow-accelerated corrosion (FAC) tests and corresponding computational fluid dynamics (CFD) tests were performed to determine the hydrodynamic parameters that could help predict the highly susceptible location to FAC in the elbow section. The accelerated FAC tests were performed on a specimen containing elbow sections fabricated using commercial 2-inch carbon steel pipe. The tests were conducted at flow rates of 9 m/s under the following conditions: water temperature of 150 ℃, dissolved oxygen <5 ppb, and pH 7. Thickness reduction of the specimen pipe due to FAC was measured using ultrasonic testing. CFD was conducted on the FAC test specimen, and the turbulence intensity, and shear stress were analyzed. Notably, the location of the maximum hydrodynamic parameters, that is, the wall shear stress and turbulent intensity, is also the same location with maximum FAC rate. Therefore, the shear stress and turbulence intensity can be used as hydrodynamic parameters that help predict the FAC-induced wall-thinning rate. The results provide a method to identify locations susceptible to FAC and can be useful for determining inspection priority in piping systems.