• Title/Summary/Keyword: ultrasonic inspection

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Non-contact Ultrasonic Inspection Technology of Fillet Weldments (필렛 용접부의 비접촉 초음파 검사 기법)

  • Park, Ik-Keun;Lee, Chul-Ku;Kim, Hyun-Mook;Park, Tae-Sung;Kim, Yong-Kwon;Cho, Yong-Sang;Song, Won-Joon;Ahn, Houng-Kun
    • Journal of Welding and Joining
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    • v.23 no.5
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    • pp.37-42
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    • 2005
  • The non-destructive Inspection of the fillet weldment has difficulties due to its geometrical complexity and uneasy access. The surface shear horizontal wave (SH-wave), however, has been successfully applied to the detection of cracks on the surface and sub-surface of the filet weldment heel part. The conventional ultrasonic inspection using the surface SH-wave is usually a contact method using piezoelectric transducer. Thus, it is not suitable for a field application because the reliability and repeatability of inspection are significantly affected by test conditions such as couplant, contact pressure and pre-process. In order to overcome this problem, a non-contact SH-wave inspection method using EMAT is propose. The experimental results with this non-contact method are compared with those with a conventional ultrasonic method in fillet weldment with slit type defects. It is shown that the non-contact inspection technique requires simple procedure and less time in the fillet weldment inspection.

Development of rotational pulse-echo ultrasonic propagation imaging system capable of inspecting cylindrical specimens

  • Ahmed, Hasan;Lee, Young-Jun;Lee, Jung-Ryul
    • Smart Structures and Systems
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    • v.26 no.5
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    • pp.657-666
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    • 2020
  • A rotational pulse-echo ultrasonic propagation imager that can inspect cylindrical specimens for material nondestructive evaluations is proposed herein. In this system, a laser-generated ultrasonic bulk wave is used for inspection, which enables a clear visualization of subsurface defects with a precise reproduction of the damage shape and size. The ultrasonic waves are generated by a Q-switched laser that impinges on the outer surface of the specimen walls. The generated waves travel through the walls and their echo is detected by a Laser Doppler Vibrometer (LDV) at the same point. To obtain the optimal Signal-to-Noise Ratio (SNR) of the measured signal, the LDV requires the sensed surface to be at a right angle to the laser beam and at a predefined constant standoff distance from the laser head. For flat specimens, these constraints can be easily satisfied by performing a raster scan using a dual-axis linear stage. However, this arrangement cannot be used for cylindrical specimens owing to their curved nature. To inspect the cylindrical specimens, a circular scan technology is newly proposed for pulse-echo laser ultrasound. A rotational stage is coupled with a single-axis linear stage to inspect the desired area of the specimen. This system arrangement ensures that the standoff distance and beam incidence angle are maintained while the cylindrical specimen is being inspected. This enables the inspection of a curved specimen while maintaining the optimal SNR. The measurement result is displayed in parallel with the on-going inspection. The inspection data used in scanning are mapped from rotational coordinates to linear coordinates for visualization and post-processing of results. A graphical user interface software is implemented in C++ using a QT framework and controls all the individual blocks of the system and implements the necessary image processing, scan calculations, data acquisition, signal processing and result visualization.

Ultrasonic Flaw Detection of Turbine Blade Roots (터빈 동익 Root부 초음파 탐상)

  • Jung, H.K.;Chung, M.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.3
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    • pp.24-30
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    • 1993
  • The necessity of ultrasonic inspection to detect the cracks in turbine blade is being increased as the forced outage of nuclear power plants have been occurred due to blade failure in turbine components. However, the complex blade root geometry causes the ultrasonic inspection technique not to be established yet and much effort is required to set up a more reliable inspection. In this paper, the ultrasonic inspection technique for flaw detectability, skew angle effect, identification of flaw and geometric signal have been investigated with a test block and discussed the interpretation of ultrasonic signal through the acquisition and analysis of RF waveform. The experimental results show that the proper examination procedure can be established. It is required that the skew angle is essential to decrease the effect of signals from the complex blade geometry. The present results of this study can be applied to the site inspection without blade disassembly.

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A Study on the Measurement of Foreign Material in Dissimilar Metal Contact Using Pulse Laser and Confocal Fabry-Perot Interferometer (펄스 레이저와 CFPI를 이용한 이종금속 접촉부의 이물질 측정에 관한 연구)

  • Hong, Kyung-Min;Kang, Young-June;Park, Nak-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.2
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    • pp.160-164
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    • 2013
  • A laser ultrasonic inspection system is a non-contact inspection device which generates and measures ultrasonics by using laser beam. A laser ultrasonic inspection system provides a high measurement resolution because the ultrasonic signal generated by a pulse laser beam has a wide-band spectrum and the ultrasonic signal is measured from a small focused spot of a measuring laser beam. In this study, galvanic corrosion phenomenon was measured by non-destructive and non-contact method using the laser. The case of mixed foreign material on the part of corrosion was assumed and laser ultrasonic experiment was conducted. Ultrasonic was generated by pulse laser from the back side of the specimen and ultrasonic signal was acquired from the same location of the front side using continuous wave laser and Confocal Fabry-Perot Interferometer(CFPI). The characteristic of the ultrasonic signal of exist foreign material part was analyzed and the location and size of foreign material was measured.

Corner Inspection of Autoclave-cured L-shaped Composite Structure using Pulse-echo Rotation Scanning Scheme based on Laser Ultrasonic (레이저 초음파 기반 반사식 회전 검사 기법을 이용한 오토클레이브 가공 L 형 복합재 구조물의 모서리 검사)

  • Lee, Young-Jun;Lee, Jung-Ryul;Hong, Sung-Jin
    • Composites Research
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    • v.31 no.5
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    • pp.246-250
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    • 2018
  • In this paper, laser ultrasonic rotation scanning method was proposed to inspect and visualize defects in corner section of curved composite structure. L-shaped composite specimen with defects in its corner section were inspected using laser ultrasonic rotation scanning method. L-shaped specimens had artificial defects at three different depths to simulate delamination damage. All artificial defects were detected clearly in different time-of-flight according to their depths. Inspection result showed that the proposed method is suitable to inspect round corner section of curved composite structure without any special tools.

The Problem and Improvement Plan of Ultrasonic Exploration of Weld Zone in Railway Rails (철도 레일 용접부 초음파 탐상의 문제점 및 개선방안)

  • Jang, Suk-Jae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.8 no.4
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    • pp.123-133
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    • 2004
  • The evaluation standard method of weld zone in rails is not exhibited in case of the domestic and the outside about ultrasonic inspection method. therefore, practical affairs a mans on the ground know very little about evaluation method of pass and failure. This paper discuss about ultrasonic exploration of weld zone in railway rails to know practical affairs a mans that the first, "problem and improvement direction of domestic track construction specifications applied according to a place ordering" and the second, "the method applied of ultrasonic exploration test of weld zone in railway rails".

A Development of an Array Guided Wave Ultrasonic Testing System for pipe inspection (배관 진단을 위한 배열형 유도초음파 검사시스템 개발)

  • Cho, Hyun-Joon;Lee, Dong-Hoon;Kang, To;Park, Jin-Ho;Han, Seong-Jin
    • Journal of the Korean Institute of Gas
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    • v.19 no.5
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    • pp.29-35
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    • 2015
  • Pipes, commonly used in energy and petrochemical facilities, have various types of defects induced by diverse factors and this is often issued in NDE society. Ultrasonic guided wave inspection method are normally adopted to insure the healthiness of industry pipes. Recently, ultrasonic guided wave inspection is shifted to adopt arrayed probes and system. And here we developed an array guided wave ultrasonic testing system can adapt arrayed probes and focusing methods. In this paper, an array guided wave ultrasonic testing system is presented including a transmitting focusing technique and flaw signal level enhancement.

An Underwater Inspection System to Detect Hull Defects of a Ship (수중용 선체외판 길함 검사용 장치 개발)

  • Kim, Young-Jin;Cho, Young-June;Lee, Kang-Won;Shon, Woonh-Hee
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.281-284
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    • 2006
  • After building a ship in a shipyard, there are so many repeated inspection of welding seam defects and painting status before delivering to the ship's owner. An inspection on the bottom part of a ship in commercial service should be done in every two years for the purpose of safety and for the prevention of ship speed deterioration. conventional welding seam inspection systems are rely on the visual inspection by human or the ultrasonic inspection for the selective part of a ship. This paper suggests a remote controlled inspection system for the examination of large ships or steel structures. The proposed system moves in contact with the ship under inspection and have a CCD camera to provide visual-guidance information to a remotely located human worker. Additionally this system utilizes a weld line tracking algorithm for an optimal position control. We verified the effectiveness of the inspection system by experimental data.

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Noise Reduction and C-Scan Image Shaping of Ultrasonic Signal for Welding Quality Inspection (용접 품질 검사를 위한 초음파 신호의 노이즈 제거 및 C-Scan 영상 형상화)

  • Kim, Tae-Kyu;SEO, JONGDOCK;Lee, Dong-Hyung;Kang, Eon-uck;Kwon, Seong-Geun
    • Journal of Korea Multimedia Society
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    • v.20 no.10
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    • pp.1662-1670
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    • 2017
  • A-Scan NDT equipment is widely used in the industrial field because it is inexpensive and easy to carry but it is necessary to have a skilled inspection specialist who is trained to analyze the waveform of ultrasonic signal. Since the welding quality is judged subjectively by the specialist, there is a problem in the reliability of the quality. In the C-Scan NDT which overcomes the shortcomings of the A-Scan, welding part can be represented in the form of two dimensional image by combining one dimensional ultrasonic waveform so that the quality of welding can be grasped without the help of specialist. In order to develop C-Scan NDT, it is necessary to develop an array type two dimensional transducer and an algorithm to composing image by combining ultrasonic signals generated from a two dimensional transducer. In addition, the noise component must be minimized in the ultrasonic signal in order to display the quality of welding in the form of images. Therefore we propose a method to remove noise component from the ultrasonic wave and construct a two dimensional ultrasonic image.

Non-destructive Evaluation to Assess Leak of Bond in Brazed Large Generator ″ C″ -Coil by Ultrasonic Retro-Reflection (초음파 Retro-Reflection에 의한 대형 발전기용 C-Coil Brazed부의 비파괴적 평가)

  • 성운학;양병일;김정태
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.305-307
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    • 2004
  • One set of rotor coils is required per each large generator rotor assembly, Rotors consist of two directly opposing poles. Each pole requires from 5 to 9 coils. Each coil is made up of two halves identified on the connection end. These coil halves will be joined together by butt brazing process during subsequent rotor assembly. Each half coil is made up of typically 4 to 9 layers of copper conductors. Because of Generator rotor is rotated very high speed with 3,600RPM, the quality soundness of brazed joints is very important at each coil. But, it is very difficult to be optimized non-destructive evaluation, because c-coil has the long shape and evaluation is to be done assembled condition. In this paper introduce newly developed inspection process and acceptance standards for the ultrasonic inspection of " C" coil butt braze. This inspection system is a semi-automatic ultrasonic flaw detector with data acquisition and retention capable of assessing the relative lack of bond of brazed butt joints

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