• Title/Summary/Keyword: ultrafine powder

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Fabrication of Mono-Dispersed Ultrafine BaTiO$_3$ Powder Using Microwave (마이크로파를 이용한 초미세 균일 분산 BaTiO$_3$ 분말 제조)

  • 김현상;최광진;이상균;김영대;심상준;우경자;김경림;조영상
    • Journal of the Korean Ceramic Society
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    • v.36 no.4
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    • pp.343-353
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    • 1999
  • Microwave(2.45 GHz) was used as energy source in hydrothermal reaction to fabricate ultrafine BaTiO3 powder. Using microwave of 700 W, crytal BaTiO3 began to fom after 5 min in microwave-autoclave sys-tem. The crystallinity was not noticeably increased with increasing longer reaction time than 10 min. On the other hand in microwave-reflux system crytal BaTiO3 began to form after 15min and the crystallinity was not noticeably increased with increasing longer reaction time than 1hr,. In either case particle size dis-tribution was considerably uniform due to the effect of homogeneous heating by microwave. In addition mi-crowave heating gave an extremely small degree of particle agglomeration compared to electric heating. Av-erage sizes of as-synthesized powders were 30-60nm. Ba/Ti ratio in sol played an important role in det-ermining the particle size. It seems that excess barium forms different phases such as Ba(OH)2 which makes thin layer on the surface of BaTiO3 powder. This thin layer would inhibit the agglomeration of Ba-TiO3 powders and keep the small grain size. In microwave-autoclave system tetragonal-BaTiO3 was formed directly by the reaction of only 15 min. In the case of microwave-reflux system tetragonal-BaTiO3 was formed by driyng over 25$0^{\circ}C$.

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Fabrication of the ultrafine ZnO powder through glycothermal process (Glycothermal 공정에 의한 미립 ZnO 분말의 제조)

  • Dong-Sik Bae;Kyong-Sop Han;Yong-Kap Park;Seung-Beom Cho;Sang -Heul Choi
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.7 no.4
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    • pp.567-572
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    • 1997
  • The ZnO powder was prepared under glycothermal conditions by precipitation from metal nitrates with aqueous potassium hydroxide. The fine powder was obtained at temperatures as low as 225 to $275^{\circ}C$, The microstructure and phase of the powder were studied by SEM and XRD. The properties of the ZnO powder were studied as a function of various parameters (reaction temperature, reaction time, solid loading, etc). The average particle size of the ZnO increased with increasing reaction temperature. After glycothermal treatment at $225^{\circ}C$ for 8 h, the average particle size of the ZnO powder was about 150 nm and the particle size distribution was narrow.

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The Characteristic of Agglomerate and Sintering of Y-PSZ Powders Prepared by Different Processes (제조방법에 따른 Y-PSZ 분말의 응집 및 소결특성)

  • Lee, Jong-Kook;Kim, Hwan;Hwang, Kyu-Hong
    • Journal of the Korean Ceramic Society
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    • v.22 no.5
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    • pp.9-16
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    • 1985
  • Agglomeration of Y-PSZ and its related properties were studied. The ultrafine $ZrO_2$ powder containg 3 mol% $Y_2O_3$ was prepared by 1) coprecipitation method b) hot petroleum drying method c) sol-gel method and the characteristics of calcined powders and the microstructures of sintered body were observed. Powder prepared by the coprecipitation method was about 125$\AA$ in crystallite size and 0.1~1.0${\mu}{\textrm}{m}$ of intra-agglomerate pore size when calcined at $600^{\circ}C$ for 1 hour. because of small crystallite size and weak agglo merate strength resultant densification of sintered body was high. But above the temperature of 130$0^{\circ}C$ efflorescent phenomena due to anions attached to powder surface was observed. Powder prepared by hot petroleum drying method was 65$\AA$ in crystallite size and 1~10${\mu}{\textrm}{m}$ of intraagglome-rate pore size and it was observed that the agglemerates were formed during the calcining process. In this case despite of small crystallite size the rate of sintering was slow and the existing lenticular interagglomerate pore was not eliminated to the final stage of sintering. Powder prepared by sol-gel method showed solid agglomertes due to rapi dhydrolysis reaction. In this powder which involves strong solid agglomerates overall sintering rate was determined by the sintering between the agglomerates and therefore sinterability of powders made by sol-gel method was very poor.

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Synthesis of Fine Copper Powders from CuO-H2O Slurry by Wet-reduction Method (액상환원법에 의한 CuO-H2O 슬러리로부터 미세 구리분말의 제조)

  • Ahn Jong-Gwan;Kim Dong-Jin;Lee Ik-Kyu;Lee Jaeryeung;Huanzhen Liang
    • Journal of Powder Materials
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    • v.12 no.3
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    • pp.192-200
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    • 2005
  • Ultrafine copper powder was prepared from $CuO-H_2O$ slurry with hydrazine, a reductant, under $70^{\circ}C$. The influence of various reaction parameters such as temperature, reaction time, molar ratio of $N_2H_4$, PvP and NaOH to Cu in aqueous solution had been studied on the morphology and powder phase of Cu powders obtained. The production ratio of Cu from CuO was increased with the ratio of $N_2H_4/Cu$ and the temperature. When the ratio of $N_2H_4/Cu$ was higher than 2.5 and the temperature was higher than $60^{\circ}C$, CuO was completely reduced into Cu within 40 min. The crystalline size of Cu obtained became fine as the temperature increase, whereas the aggregation degree of particles was increased with the reaction time. The morphology of Cu powder depended on that of the precursor of CuO and processing conditions. The average particle size was about $0.5{\mu}m$.

Synthesis and characterization of the ultrafine $ZnFe_2O_4$ powder by glycothermal (Glycothermal에 의한 초미립의 $ZnFe_2O_4$분말 합성 및 특성)

  • Bae, Dong-Sik;Han, Kyong-Sop;Cho, Seung-Beom;Choi, Sang-Hael
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.7 no.1
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    • pp.167-173
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    • 1997
  • The $ZnFe_2O_4$ powder was prepared under glycothermal conditions by precipitation from metal nitrates with aqueous potassium hydroxide. The fine powder was obtained at temperatures as low as 225 to $300^{\circ}C$. The microstructure and phase of the $ZnFe_2O_4$ powder were studied by SEM and XRD. The properties of the powder were studied as a function of various parameters (reaction temperature, reaction time, solid loading, etc). The average particle size of the $ZnFe_2O_4$ increased with increasing reaction temperature. After glycothermal treatment at $270^{\circ}C$ for 8 h, the average particle diameter of the $ZnFe_2O_4$ was about 50 nm.

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Direct Preparation of Fine Nickel Powder by Slurry Reduction Method for MLCC (슬러리환원법에 의한 MLCC용 미세 니켈 분말 직접 제조)

  • Shin, Gi-Wung;Ahn, Jong-Gwan;Kim, Dong-Jin;Kim, Sang-Bae;Ahn, Jea-Woo
    • Journal of the Mineralogical Society of Korea
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    • v.23 no.3
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    • pp.191-197
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    • 2010
  • Fine nickel metal powder of uniform morphology, narrow size distribution, and high purity was prepared from high purity metal solution. Slurry reduction method for the synthesis of metal powder was applied with a special interest in their fine and spherical shape. The products were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD). Well dispersed ultrafine nickel powder with the particle size range of 100~200 nm was produced from Ni-hydrazine precursor using hydrazine as a reductant for 90 min reaction in 4.5 M NaOH solution.

Densification of Al2O3 Nanopowder by Magnetic Pulsed Compaction and Their Properties (자기펄스 가압성형법에 의한 알루미나 나노분말의 치밀화 및 특성 평가)

  • Kang, R.C.;Lee, M.K.;Kim, W.W.;Rhee, C.K.;Hong, S.J.
    • Journal of Powder Materials
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    • v.15 no.1
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    • pp.37-45
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    • 2008
  • This article presents the challenges toward the successful consolidation of $Al_2O_3$ nanopowder using magnetic pulsed compaction (MPC). In this research the ultrafine-structured $Al_2O_3$ bulks have been fabricated by the combined application of magnetic pulsed compaction (MPC) and subsequent sintering, and their properties were investigated. The obtained density of $Al_2O_3$ bulk prepared by the combined processes was increased with increasing MPC pressure from 0.5 to 1.25 GPa. Relatively higher hardness and fracture toughness in the MPCed specimen at 1.25 GPa were attributed to the retention of the nanostructure in the consolidated bulk without cracks. The higher fracture toughness could be attributed to the crack deflection by homogeneous distribution and the retention of nanostructure, regardless of the presence of porosities. In addition, the as consolidated $Al_2O_3$ bulk using magnetic pulsed compaction showed enhanced breakdown voltage.

Fabrication of FeCuNi alloy by mechanical alloying followed by consolidation using high-pressure torsion

  • Asghari-Rad, Peyman;Kim, Yongju;Nguyen, Nhung Thi-Cam;Kim, Hyoung Seop
    • Journal of Powder Materials
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    • v.27 no.1
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    • pp.1-7
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    • 2020
  • In this research, a new medium-entropy alloy with an equiatomic composition of FeCuNi was designed using a phase diagram (CALPHAD) technique. The FeCuNi MEA was produced from pure iron, copper, and nickel powders through mechanical alloying. The alloy powders were consolidated via a high-pressure torsion process to obtain a rigid bulk specimen. Subsequently, annealing treatment at different conditions was conducted on the four turn HPT-processed specimen. The microstructural analysis indicates that an ultrafine-grained microstructure is achieved after post-HPT annealing, and microstructural evolutions at various stages of processing were consistent with the thermodynamic calculations. The results indicate that the post-HPT-annealed microstructure consists of a dual-phase structure with two FCC phases: one rich in Cu and the other rich in Fe and Ni. The kernel average misorientation value decreases with the increase in the annealing time and temperature, indicating the recovery of HPT-induced dislocations.

Synthesis Processing of the Fine (Ni, Zn)-ferrite Powder for $CO_2$ Decomposition of the Flue Gas in the Iron Foundry (제철소의 연소배가스 $CO_2$ 분해용 (Ni, Zn)-ferrite 미세분말 합성공정 연구)

  • 김정식;안정률
    • Journal of the Korean Ceramic Society
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    • v.37 no.2
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    • pp.164-167
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    • 2000
  • Flue gases in the iron foundry consist of 15~20% CO2 as an air pollution gas whose emission should be mitigated in order to protect the environment. In the present study, ultrafine powders of NixZn1-xFe2O4 as a potential catalyst for the CO2 decomposition were prepared by the coprecipitation methods. Oxygen deficient ferrites (MeFe2O4-$\delta$) can decompose CO2 as C and O2 at a low temperature of about 30$0^{\circ}C$. The XRD result of synthesized ferrites showed the spinel structure of ferrites and ICP-AES and EDS quantitative analyses showed the composition similar with initial molar ratios of the mixed solution prior to reaction. The BET surface area of the (Ni, Zn)-ferrites was about 77~89.5$m^2$/g and their particle size was observed about 10~20 nm. The CO2 decomposition efficiency of the oxygen deficient (Nix, Zn1-x)-ferrites was the highest at x=0.3, and the ternary (Ni, Zn)-ferrites was better than that of binary Ni-ferrites.

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Synthesis of Silica Nanopowder via Change in Polymer Gel Concentration (고분자 젤 농도변화에 의한 실리카 나노분말의 합성)

  • Kim, Ji-Kyung;Lee, Sang-Geun;Kwon, Jae-Youl;Seo, Geum-Seok;Park, Seong-Soo;Park, Hee-Chan
    • Journal of the Korean Ceramic Society
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    • v.42 no.3 s.274
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    • pp.205-210
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    • 2005
  • Nanoscale silica powder was synthesized from $SiO_2$ precursor solution using Tetraethyl Orthosilicate (TEOS) by polyacrylamide gel method. This process was of simplicity and provided ultrafine powders at relatively low calcination temperatures because polymer network could inhibit aggregation of $SiO_2$ powder. The particle size of Si02 powder was affected by the concentration of ammonium persulphate and N, N'-methylene-bis-acrylamide(BIS) in the gel precursor. The particle size decreased with increasing ammonium persulphate and was mininum size of 10 nm at 0.01 M. Also, the size decreased with increasing BIS concentration and was 5 nm at its concentration of 0.05 M.