• Title/Summary/Keyword: twin plate

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Development of GMAW Process with Twin Torch for Wide Overlay using Compound Filler Plate (분말 용가재판을 사용한 광폭 오버레이용 트윈토치 GMAW 공정개발)

  • Hwang, Kyu-Min;Kim, Sung-Deok;Jung, Byung-Ho;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.26 no.4
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    • pp.44-49
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    • 2008
  • Generally, wear plate is steel plate having improved surface contact strength and impact strength by surface hardening which is welded using materials with good corrosion resistance, wear resistance and thermal resistance property. CFP GMAW(Compound Filler Plate Gas Metal Arc Welding) is the cladding method using GMAW with the CFP, which is bound with waterglass, on the substrate. It has advantages of reducing compound powder loss, uniform penetration, and preventing hardness decrease. To develope mass production technique of CFP GMAW process for production of high quality wear plate, the method for controling shallow penetration and increasing productivity is required. In this study, twin torch method applied to CFP GMAW process for increasing productivity. And the method was developed by controling penetration control, CFP dry time, gas formation flux and water glass concentration. As a result, applying twin torch method to CFP GMAW process was possible and high quality wide bead could be made without overlap joint.

A Study of Supersonic Twin Jet Impinging on a Plate (평판에 충돌하는 초음속 Twin 제트에 관한 연구)

  • Park, Soon-Yoong;Yoon, Sang-Ho;Baek, Seung-Cheol;Kwon, Soon-Bum
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.508-513
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    • 2003
  • Experiments are performed to investigate the detailed structure of underexpanded twin jet impinging on a perpendicular flat plate. The major parameters, such as nozzle operating pressure and nozzle spacing, are varied to create different jet flow fields resulted from the complicated interactions of the twin jets. From the surface pressure measurements and shadowgraphs taken by schlieren optical system, the jet structure is strongly dependent on the nozzle operation pressure and the spacing. The results obtained show that the closer nozzle spacing may induce to decrease the diameter of the Mach disk within the first shock cell in the underexpanded twin jet. With the increasing nozzle operating pressure and decreasing the nozzle spacing, a new shock wave appears at the entrainment region between the two jets, due to the enhancement of mixing effect of the both jets. The closer nozzle spacing makes the overall impinging pressure level higher, while severe pressure oscillation along the axis of symmetry. Furthermore it is recommended the wider spacing to obtain higher thrust under the present experimental conditions.

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Development of the Track System for a LIM Type Maglev (LIM 방식 자기부상철도의 궤도시스템 개발)

  • Yeo, In-Ho;Kim, Dong-Seok;Jang, Seung-Yup;Hwang, Sung-Ho
    • Journal of the Korean Society for Railway
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    • v.12 no.5
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    • pp.800-805
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    • 2009
  • This paper proposes the track system with twin block sleeper for a LIM type maglev railroad. Because a LIM type maglev railroad is expected to be constructed in inner city, social costs can be required under construction. Accordingly, superstructure using precast plate was adopted and twin block sleeper which can be constructed together with precast plate was developed to reduce the construction period. To examine the structural safety of the proposed track system with twin block sleeper, the finite element analyses and the laboratory experiments were performed. Also, the workability of the proposed track system was investigated through the construction simulation test and construction experience in test bed.

A study on reducing temperature rise of twin-glass evacuated tube solar collector during summer time (이중진공관형 태양열 집열기의 하절기 과열 방지에 대한 연구)

  • Bai, Sang-Eun;Bai, Cheol-Ho;Nam, Hyun-Kyu;Shin, Ki-Yeol;Yoo, In-Ho
    • Journal of the Korean Solar Energy Society
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    • v.33 no.3
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    • pp.36-41
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    • 2013
  • The reflection plate in twin-glass evacuated tube solar collector is controlled to reduce the overheat during the summer time. The sliding type and folding types are suggested and tested. The sliding type changes the plate angle and the folding type changes the opening angle of the reflection plate. By scattering the focus of the reflected radiation from the reflection plate, the temperature rise of the working fluid can be reduced. The sliding type shows the best results in overheat reduction. When solar radiation is 900 $W/m^2$, the temperature rise in one sliding type collector is reduced about $2^{\circ}C$ compared to that of the normal solar collector. When this method is applied to seven series-collectors in the field, the reduction of temperature rise during the summer time should be significant.

A Study on the Development of 1 Pool-twin FCAW for One-side Butt Welding in Thick Plates (후판 편면 맞대기 용접을 위한 1 Pool-twin FCAW의 개발에 관한 연구)

  • 박금기;최우현;조상명
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.33-35
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    • 2004
  • 선박건조의 탑재공정에 있어서 용접장이 긴 후판 맞대기 용접에는 SAW가 대부분 적용되고 있지만 컨테이너 운반선의 UPPER DECK나 HATCH COAMING TOP PLATE 같은 경우 용접장이 짧고 작업공간이 협소하여 SAW가 적용되지 못하고 있다. (중략)

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A Study on the Performance of Twin Hull Floating Breakwater (쌍동형 부유식 소파제의 소파성능에 관한 연구)

  • 박노식;엄병섭
    • Journal of Ocean Engineering and Technology
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    • v.12 no.1
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    • pp.128-134
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    • 1998
  • This study is carried out the theoretical studies on wave transmission and motions in waves of twin hull type floating breakwaters with the vertical and horizontal plate. The method of calculation is based on the three dimensional singularity distribution method. The results show that wave transmission is affected by heave motion. Twin hull type is designed by the use of the theoretical method and good performance of the developed floating breakwater is confirmed for longer wave period.

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Prediction of the crack aspect change in twin surface cracks (2개의 대칭표면구열의 구열형상변화 예측)

  • 최용식;김재원
    • Journal of the korean Society of Automotive Engineers
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    • v.14 no.2
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    • pp.65-75
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    • 1992
  • An analytical scheme for predicting the crack aspect pattern of materials which contain twin surface cracks was developed. Fatigue tests were performed on twin surface cracked PMMA plate specimens to obtain the interaction factor accounting for the interference effect of adjacent cracks. Here, the interaction factor is defined as the ratio of the stress intensity factor for twin surface cracks to that for a single surface crack. From the analysis of the fatigue test result, the interaction factor was presented as the ninth-order polynomial expression having a function of dimensionless crack spacing ratio. Then the polynomial expression was incorporated into the prediction program of the crack aspect pattern for twin surface cracked materials. And, the interaction effect and the coalescence condition of adjacent cracks were simplified in the newly developed prediction scheme of the crack aspect pattern. The predicted crack growth pattern using the prediction scheme was compared with test data from PMMA specimen. The predicted pattern agreed well with the test data.

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Investigating the Effect of Homogenization Heat Treatment on the Microstructure and Texture of Magnesium Alloy Sheet Manufactured via Twin Roll Casting (트윈롤 주조법으로 제조된 마그네슘합금 판재의 균질화 열처리에 따른 미세조직 및 집합조직 발달)

  • Lee, Hee Jae;Park, No Jin
    • Journal of the Korean Society for Heat Treatment
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    • v.34 no.3
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    • pp.122-129
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    • 2021
  • This study focuses on the microstructural development of 99% magnesium alloy sheet manufactured using twin roll casting (TRC) process. Herein, a plate with a thickness of 5 mm was manufactured using the TRC process, homogenization heat treatment was performed at 400℃ for 2-32 h, and finally, the change in microstructure was evaluated via optical microscopy and textural analysis. The results suggest that the plate manufactured using the TRC process was not destroyed and was successfully rolled into a plate. Microscopic observation suggested that the dendritic cast structure was arranged along the rolling direction. And the central layer of the rolled plate, where was present in a liquid state at the beginning of rolling, solidified later during the TRC process to form central segregation. The initial cast structure and inhomogeneous structure of the plate were recrystallized by homogenization heat treatment for only 2 h, and it was confirmed that the segregated part of the central layer became homogeneous and recrystallization occurred. Grain growth occurred as the heat treatment time increased, and secondary recrystallization occurred, wherein only some grains were grown. The textural analysis, which was conducted via X-ray diffraction, confirmed that the relatively weak basal plane texture developed using the TRC process was formed into a random texture after heat treatment.

Development of Twin Torch Compound Metal Arc Welding Process to Form for Wide Hardfacing Bead of Wearplate (내마모판의 광폭 경화육성 용접비드 형성을 위한 트윈토치 CMAW 공정개발)

  • Cho, Sang-Myung;Kim, Sung-Deok;Hwang, Kyu-Min
    • Journal of Welding and Joining
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    • v.26 no.2
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    • pp.50-54
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    • 2008
  • The wearplate with Cr-C has been used in condition of severe abrasion. Recently, the demand of wearplate made by hardfacing with Cr-C has increased in the world, but it is lack of supply and expensive due to low productivity. CMAW (Compound Metal Arc Welding) is very useful process of several welding methods to make wearplate. In this paper, twin torch CMAW to use twin torch at the same time was developed to improve productivity and to ensure quality of wear plate. When the distance between two touches was smaller than 30mm, arc blow was occurred. However when the distance was larger than 35mm, there was no arc blow any more. If the oscillation path of each torch was overlapped together, the melt through at the overlapped zone was occurred due to concentrated heat input in substrate. On the other hand, the turning point of each torch was open more than 5mm, separated bead was generated. Therefore twin torch CMAW which has adequate conditions was able to make wearplate having flatter surface at the bead connection than single torch.

The difference in the slope supported system when excavating twin tunnels: Model test and numerical simulation

  • Liu, Xinrong;Suliman, Lojain;Zhou, Xiaohan;Zhang, Jilu;Xu, Bin;Xiong, Fei;Elmageed, Ahmed Abd
    • Geomechanics and Engineering
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    • v.31 no.1
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    • pp.15-30
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    • 2022
  • Slope stability during the excavation of twin road tunnels is considered crucial in terms of safety. In this research, physical model testing and numerical analysis were used to investigate the characteristics of the settlement (uz) and vertical stresses (σz) along the two tunnel sections. First, two model tests for a (fill-rock) slope were conducted to study the settlement and stresses in presence and absence of slope support (plate support system). The law and value of the result were then validated by using a numerical model (FEM) based on the physical model. In addition, a finite element model with a slope supported by piles (equivalent to the plate) was used for comparison purposes. In the physical model, several rows of plates have been added to demonstrate the capacity of these plates to sustain the slope by comparing excavating twin tunnels in supported and unsupported slope, the results show that this support was effective in the upper part of the slope, while in the middle and lower part the support was limited. Additionally, the plates appear to induce less settlement in several areas of the slope with differing settlement and stress distribution as compared to piles. Furthermore, as a results of the previous mentioned investigation, there are many factors influence the stress and settlement distribution, such as the slope's cover depth, movement during excavation, buried structures such as the tunnel lining, plates or piles, and the interaction between all of these components.