• Tribology and Lubricants
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• 제31권4호
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• pp.141-147
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• 2015

Gas foil thrust bearings (GFTBs) have attractive advantages over rolling element bearings and oil film thrust bearings, such as oil-free operation, high speed stability, and high-temperature operation. However, GFTBs have lower load carrying capacity than the other two types of bearings owing to the inherent low gas viscosity. The load carrying capacity of GFTBs depends mainly on the compliance of the foil structure and the formed hydrodynamic wedge, where the gas pressure field is generated between the top foil and the thrust runner. The load carrying capacity of the GFTBs is very important for the suitable design of oil-free turbomachinery with high performance. The aim of the present study is to identify the characteristics of the load carrying performance of GFTBs. A new test rig for the experimental measurements is designed to provide static loads up to 800 N using a pneumatic cylinder. The maximum operating speed of the driving motor is 30,000 rpm. A series of experimental tests—lift-off test, static load performance test, and maximum load capacity test—estimate the performance of a six-pad GFTB, in terms of the static load, driving torque, and temperature. The maximum load capacity is determined by increasing the static load until the driving torque rises suddenly with a sharp peak. The test results show that the torque and temperature increase linearly with the static load. The estimated maximum load capacity per unit area is approximately 80.5 kPa at a rotor speed of 25,000 rpm. The test results can be used as a design guideline for GFTBs for realizing oil-free turbomachinery.

• 대한기계학회논문집B
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• 제27권2호
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• pp.155-162
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• 2003

Design optimization of a transonic compressor rotor (NASA rotor 37) using response surface method and three-dimensional Navier-Stokes analysis has been carried out in this work. Baldwin-Lomax turbulence model was used in the flow analysis. Three design variables were selected to optimize the stacking line of the blade. Data points for response evaluations were selected by D-optimal design, and linear programming method was used for the optimization on the response surface. As a main result of the optimization, adiabatic efficiency was successfully improved. It is also found that the design process provides reliable design of a turbomachinery blade with reasonable computing time.

• 동력기계공학회지
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• 제2권3호
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• pp.15-20
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• 1998

An integrated computing system has been developed for a Navier-Stokes design procedure of an axial-flow compressor blades. The process is done on the four separate steps, i.e., determination of the basic profiles, generation of computational grids, cascade flow simulation and analysis of the computed results in design sense. Applications are made to the blade design of the LP compressor. Computational results are analyzed with respect to the flow-field characteristics and are compared with the expected design requirements. The present system are coupled with the design procedure of the turbomachinery blades using the Navier-Stokes technique.

• 유체기계공업학회:학술대회논문집
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• 유체기계공업학회 2001년도 유체기계 연구개발 발표회 논문집
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• pp.135-142
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• 2001

Design optimization of a transonic compressor rotor (NASA rotor 37) using response surface method and three-dimensional Navier-Stokes analysis has been carried out in this work. Baldwin-Lomax turbulence model was used in the flow analysis. Three design variables were selected to optimize the stacking line of the blade. Data points for response evaluations were selected by D-optimal design, and linear programming method was used for the optimization on the response surface. As a main result of the optimization, adiabatic efficiency was successfully improved. Ana, it is found that the design process provides reliable design of a turbomachinery blade with reasonable computing time.

• 유체기계공업학회:학술대회논문집
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• 유체기계공업학회 2000년도 유체기계 연구개발 발표회 논문집
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• pp.312-317
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• 2000

High efficient steam turbine stage has been developed with the help of the 3-dimensional design tool. In this stage design, the compound leaned stacking method has been adopted to reduce the secondary flow loss of a turbine passage and to increase the performance efficiency for the turbine nozzles. And the turbine buckets have been designed with the quasi-3-dimensional turbomachinery blade design method. To verify the stage design, therefore, the 3-dimensional numerical simulation of a steam turbine stage was conducted. In this design, CFX-TASCflow was employed to predict the turbulent flow of a steam turbine stage. The analysis was performed in parallel calculation using the HP N4000 8 CPUs machine. The result showed CFX-TASCflow could be used as the 3-dimensional flow analysis tool of steam turbine design.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회B
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• pp.3116-3121
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• 2007

In this paper, the inverse shape design is introduced using the permeable wall boundary condition. Inverse shape design defines the blade shape for the prescribed Mach numbers or pressure distribution on its surface. It calculates the normal mass flux from the difference between the calculated and prescribed pressure at the surface. A new geometry can be achieved after applying the quasi one-dimensional continuity equation from the leading edge to the trailing edge. For validation of this method, two test cases are studied. The first test case of inverse shape design illustrates the cosine bump with a strong shock. After seven geometry modifications, the shock-free bump geometry can be obtained. The second example concerns the redesign of a transonic turbine cascade. The initial isentropic Mach distribution has a peak on the upper surface. The target isentropic Mach number distribution was imposed smoothly. The peak of Mach distribution has disappeared at the final geometry. This proposed inverse design method has proven to be an efficient and robust tool in turbomachinery design fields.

• International Journal of Fluid Machinery and Systems
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• 제2권1호
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• pp.1-12
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• 2009

Surrogate modeling is applied to a compressor blade shape optimization to modify its stacking line and thickness to enhance adiabatic efficiency and total pressure ratio. Six design variables are defined by parametric curves and three objectives; efficiency, total pressure and a combined objective of efficiency and total pressure are considered to enhance the performance of compressor blade. Latin hypercube sampling of design of experiments is used to generate 55 designs within design space constituted by the lower and upper limits of variables. Optimum designs are found by formulating a PRESS (predicted error sum of squares) based averaging (PBA) surrogate model with the help of a gradient based optimization algorithm. The optimum designs using the current variables show that, to optimize the performance of turbomachinery blade, the adiabatic efficiency objective is improved substantially while total pressure ratio objective is increased a very small amount. The multi-objective optimization shows that the efficiency can be increased with the less compensation of total pressure reduction or both objectives can be increased simultaneously.

• 한국유체기계학회 논문집
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• 제1권1호
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• pp.64-71
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• 1998

The non-uniform pressure generated in the volute generally are propagating upstream. As a result, outlet conditions of rotaing impeller are changed and the performance degrades. The major object of this research is to develop the numerical method which can calculate the effects of impeller and volute flow field interactions. Under the assumption of steady three-dimensional incompressible turbulent flow, the time averaged N-S equations involving $k-{\epsilon}$ turbulent model was solved by the F.V.M. To verify the computational method, the calculations are compared with experimental results published in literature and show satisfactory agreement with them, The three-dimensional flow characteristics within the volute of a centrifugal fan at design and off-design operating points have also been studied.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 추계학술대회
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• pp.1395-1400
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• 2004

A centrifugal compressor for geothermal heat pump system using R134a as working fluid has been developed. The centrifugal compressor consists of an impeller with splitters, two vaneless diffuser, a low solidity vaned diffuser and a volute. In this compressor, diffuser blade angles are controlled to satisfy both heating and cooling conditions. A aerodynamic design was done by applying the repeating design procedure including a meanline design, a 3D geometry generation and fluid dynamic calculation. In this paper, design and performance prediction results of the compressor are presented.

• Journal of Mechanical Science and Technology
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• 제16권8호
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• pp.1144-1153
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• 2002

A hybrid performance prediction method is proposed in the present study. A channel diffuser is divided into four subregions: vaneless space, semi-vaneless space, channel, and channel exit region. One-dimensional compressible core flow and boundary layer calculation of each region with an incidence loss model and empirical correlation of residuary pressure recovery coefficient of a channel predict the performance of diffusers. Three channel diffusers are designed and tested for validating the developed prediction method. The pressure distributions from an impeller exit to the channel diffuser exit are measured and discussed for various operating conditions from choke to nearly surge conditions. The strong non-uniform pressure distribution which is caused by impeller-diffuser interaction is obtained over the vaneless and semi-vaneless spaces. The predicted performance shows good agreement with the measured performance of diffusers at a design condition as well as at off-design conditions.