• 제목/요약/키워드: turbine failure

검색결과 220건 처리시간 0.031초

증기터빈의 기동조건과 성능개선이 터빈의 진동에 미치는 영향 (Effect on Vibration of Start-up Condition and Retrofit of Steam Turbines)

  • 이혁순;정혁진;송우석
    • 한국압력기기공학회 논문집
    • /
    • 제7권3호
    • /
    • pp.1-7
    • /
    • 2011
  • The analysis shows that the vibration is one of the main reasons of turbine failure. Especially, the problems caused by vibration occur right after retrofit of the turbine-generator and restarting the turbine. Through the case study of high vibration caused by after the turbine trip and restart, turbine vibration was identified to be influenced by startup condition. Turbine startup at high casing temperature right after unscheduled turbine trip cause radial expansion in rotor by contraction in axial direction, while casing continues to contract by steam flowing into casing. Consequently, gap between rotor and casing decrease until to metal contact to cause high vibration. Through the case study of high vibration of turbine-generator system after generator retrofit, it was identified that generator replacement could cause high vibration in turbine-generator system if the influence of generator replacement on entire system was not considered properly. To prevent startup delay caused by high vibration, it is important to keep the gaps at the design standard and start the turbine after thermal equilibrium.

저압 터빈용 Finger 형 블레이드의 공진 방지를 위한 개선 및 시험 (Modification and Testing to Prevent the Resonance in a Finger-type Low Pressure Turbine Blade)

  • 하현천;이동진;류석주;정희찬
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2000년도 추계학술대회논문집
    • /
    • pp.612-617
    • /
    • 2000
  • This paper describes the experience gained from the treatments for prevention of blade failure occurred in the low-pressure turbine. Some cracks due to high cycle fatigue were found at the blades in low-pressure turbines after long time operation. Such failure was mainly caused by the resonance of the blade with the vane passing frequency excitation. If a natural frequency of the blade exists near the excitation frequency, a resonant vibration can occur and leads to a large amount of stress which may cause fatigue failures in turbine blades. To avoid the resonance of the blade, some modifications have been performed and full-scaled mockup testing has been done to confirm the verification for modification. Test result shows that enlarging the span cover is very useful to change the natural frequency of the grouped blades effectively.

  • PDF

지역난방 증기 터빈 내 조속기 밸브 Inlet pipe 파손 원인 분석 (Failure Analysis of an Inlet Pipe of a Governor Valve in a Steam Turbine of a District Heating System)

  • 채호병;김우철;김희산;김정구;이수열
    • Corrosion Science and Technology
    • /
    • 제21권1호
    • /
    • pp.62-67
    • /
    • 2022
  • The objective of this study was to perform failure analysis of an inlet pipe located in a governor valve of a steam turbine in a district heating system. During the operation, the temperature of the governor valve was increased to as high as ~500 ℃, which induced thermal expansion of the inlet pipe along both axial and radial directions. While the inlet pipe did not have contact with the valve seat, the side plane of the upside was constrained by the casing part, which led the inlet pipe to experience stress field in the form of fatigue and creep. The primary crack was initiated at about 30 mm below the top where the complex stress field was anticipated. These results suggest that the main failure mechanism is a combination of thermal fatigue and creep during the operation supported by the observation of apparent beach marks on the fracture surface and pores near the cracks, respectively.

가스터빈용 듀얼타입 온도센서의 고장검출을 위한 퍼지로직 기반의 진단 알고리즘 개발 (Development of Fuzzy Logic-Based Diagnosis Algorithm for Fault Detection Of Dual-Type Temperature Sensor for Gas Turbine System)

  • 한영복;김성호;김변곤
    • 한국전자통신학회논문지
    • /
    • 제18권1호
    • /
    • pp.53-62
    • /
    • 2023
  • 최근 신재생에너지 증가로 인하여 가스터빈 발전기는 양질의 전력공급을 위해 일일 기동·정지가 지속되고 있으며 이에 따른 영향으로 고온부품의 수명이 단축되고 고온 측정용 온도센서의 고장발생 빈도가 높아지고 있고 있다. 이에 본 연구에서는 가스터빈 제어에 사용되고 있는 듀얼 온도센서가 고장이 났을 경우 센서의 고장을 정확하게 진단하고 체계적으로 검출할 수 있는 퍼지로직 기반의 고장진단 알고리즘을 제안하였으며, 제안된 알고리즘의 유용성 확인을 위해 Matlab/Simulink의 환경에서 다양한 시뮬레이션을 수행함으로 제안된 알고리즘의 유용성을 확인하고자 하였다.

풍력 발전기용 요 드라이브의 가속수명시험 조건에 관한 연구 (A Study of Accelerated Life Test Conditions for Yaw Drive of Wind Turbine)

  • 이용범;강보식
    • 한국신뢰성학회지:신뢰성응용연구
    • /
    • 제14권4호
    • /
    • pp.213-219
    • /
    • 2014
  • Wind turbine, which is attracting part of the renewable energy and is researching continuously, is going to be large size for high efficiency. There is a yaw system rotating the nacelle, weighted about 600 tons, to be perpendicular with the wind direction blowing in the large wind turbine. The wind turbine is focusing on the reliability improvement because working environment effect is bigger than any other points and specially, the reliability improvement of the yaw drive is required by the customer because it is the key component of the wind turbine. Because of this, the establishment of criteria for yaw drive is required because yaw drive system is the part of the wind turbine closely related with ensuring the reliability. So, this study did the failure analysis of the yaw drive system, which is consisted with 10 sets of yaw drives through researching and analyzing the site conditions. Also this study designed the life test method based on the failure analysis and working condition of the yaw drive. To design the accelerated life test of the yaw drive, this study reviewed the torque, lubrication condition, and frequency of use and etc. Finally, this selected the torque as the acceleration factor which is affected mainly to the system and also, the test equipment was developed based on the requirement of the life and performance test.

공진에 의한 터빈 Control Valve 이상 진동 (Abnormal Vibration of Turbine Control Valve due to Resonance)

  • 구재량;김성휘;고우식;이우광;김연환;황재현
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2004년도 춘계학술대회
    • /
    • pp.2100-2104
    • /
    • 2004
  • Amount of Electricity which product generator decide control valve at Turbine. Operating method of Control valve have two mode. First operating method is Partial Arc Admission, and second operating method is Full Arc Admission. Failure of Control Valve have on serious damage electricity lineage. In this Paper, We have investigated resonance that Control Valve spring casing.

  • PDF

X선 회절과 유한요소법을 이용한 터빈 블레이드의 파괴기구에 관한 연구 (A Study on the Failure Mechanism of Turbine Blade using X-Ray Diffraction and FEM)

  • 김성웅;홍순혁;전형용;조석수;주원식
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2001년도 추계학술대회논문집A
    • /
    • pp.258-265
    • /
    • 2001
  • Turbine blade is subject to force of three type ; torsional force by torsion-mount, centrifugal force by rotation of rotor and cyclic bending force by steam pressure. Cyclic bending force of them is main factor on fatigue fracture. In the X-ray diffraction method, the change in the values related to plastic deformation and residual stress near the fracture surface mat be determined, and information of internal structure of material can be obtained. Therefore, to find a fracture mechanism of torsion-mounted blade in nuclear plant, based on the information from the fracture surface obtained by fatigue test, the correlation of X-ray parameter and fracture mechanics parameter was determined, and then the load applied to actual broken turbine blade parts was predicted. Failure analysis is performed by finite element method and Goodman diagram on torsion-mounted blade.

  • PDF

풍력발전기용 증속기 상태 모니터링에 관한 기초 연구 (Preliminary study on the Condition Monitoring of Wind-turbine Gearbox)

  • 박영준;이재정;이근호;남용윤
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 한국신재생에너지학회 2008년도 추계학술대회 논문집
    • /
    • pp.343-346
    • /
    • 2008
  • To improve the reliability and extend the life for a wind-turbine gearbox, the gearbox needs to be monitored and analysed exactly. This study was conducted to analyze and detect the gearbox conditions when lubricating oil contaminated by wear particles was used. Characteristics of the gearbox failure by wear particles were monitored simultaneously by the on-line measurement sensor of vibration, oil condition and temperature. For the detail vibration analyses, frequency analysis(FFT) was performed. The results of the study were summarized as follows: Vibrational signal was found sensitive to abnormal changes of the gearbox conditions when lubricant was contaminated by wear particles. Also, using frequency analysis for the harmonics of gear mesh frequency(GMF), it is found that the failure of gearbox was caused by the damages of meshing gears. However, temperature and oil condition measuring signals were found not so effective to detect any gearbox failure by oil contamination.

  • PDF

2 MW급 풍력터빈 블레이드 설계 및 단방향 유체-구조연성해석 (Design of a 2MW Blade for Wind Turbine and Uni-Directional Fluid Structure Interaction Simulation)

  • 김범석;이강수;김만응
    • 대한기계학회논문집B
    • /
    • 제33권12호
    • /
    • pp.1007-1013
    • /
    • 2009
  • The purposes of this study are to evaluate the power performance through CFD analysis and structural integrity through uni-directional FSI analysis in aerodynamic design and structure design of wind turbine blade. The blade was designed to generate the power of 2MW under the rated wind speed of 11 m/s, consisting of NACA 6 series, DU series and FFA series airfoil. The inside section of the blade was designed into D-spar structure and circular stiffener was placed to reinforce the structural strength in the part of hub. CFD analysis with the application of transitional turbulence model was performed to evaluate the power performance of blade according to the change of TSR and 2.024MW resulted under the condition of rated wind speed. TSR of 9 produced the maximum power coefficient and in this case, Cp was 0.494. This study applied uni-directional FSI analysis for more precise evaluation of structural integrity of blade, and the results of fiber failure, inter fiber failure and eigenvalue buckling analysis were evaluated, respectively. For the evaluation, Puck's failure criteria was applied and the result showed that fiber failure and inter fiber failure did not occur under every possible condition of the analysis. As a result, power performance and structural integrity of 2 MW blade designed in this study turned out to satisfy the initial design goals.