• Title/Summary/Keyword: turbine bearing

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Development of Anti-fluttering Tilting Pad Journal Bearing with the Shape Modification of Upper Pad (상부패드의 형상 변경을 통한 'Anti-fluttering 틸팅패드 저널베어링' 개발)

  • Yang, Seong Heon;Nah, Un Hak;Park, Heui Joo;Kim, Chaesil
    • The KSFM Journal of Fluid Machinery
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    • v.8 no.5 s.32
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    • pp.35-45
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    • 2005
  • The tilting pad journal bearings have been widely used to support high pressure/high rotating turbine rotors owing to their inherent dynamic stability characteristics. However, fatigue damages in the upper unloaded pads and the break of locking pins etc. by pad fluttering are continuously taken place in the actual steam turbines. The purpose of this paper is to develop a new bearing model that can prevent bearing problems effectively by pad fluttering in a tilting pad journal bearing. A new bearing model which has a wedged groove is suggested from the studies of fluttering mechanism performed by previously research works. The fluttering characteristics of the upper unloaded pad are studied experimentally in order to verify the reliability of a new bearing model. It can be known that the phenomenon of pad fluttering nearly does not occurred in the new bearing model under the various experimental conditions. And it is observed that any kinds of bearing failures by pad fluttering does not detect in the application of acture steam turbines.

Development of Design Technology of Turbine Bearings for Power Plants (발전설비용 터빈베어링의 설계 기술 개발)

  • 하현천;양승헌;변형현
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.04a
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    • pp.253-259
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    • 1997
  • A software for design of turbine bearings has been developed based on both the theoretical analysis and experimental investigation. Static and dynamic performance, i.e. load capacity, frictional loss, temperature distribution, stiffness and damping coefficients, stability etc., can be obtained by using this software taking into account the effects of three dimensional variation of lubricant viscosity, turbulence and inlet pressure. A performance test rig was developed by self-design and technology, which was used to verify static and dynamic characteristics and to investigate the proper boundary conditions for theoretical analysis. Consequently HANJUNG has developed the self-design technology for design of turbine bearings for power plants.

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Design evaluation of wind turbine pitch/yaw bearings by contact stress analysis (응력해석을 통한 풍력 발전기용 피치/요 베어링 설계 검증)

  • Ka, Jaewon;Kim, JaeDong;Nam, Yongyun;Rim, Chaewhan;Park, Youngjun;Bang, Jesung;Lee, Youngshin
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.43.2-43.2
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    • 2011
  • Wind turbine pitch/yaw bearings are relatively big and have different operating conditions like very heavy load to support compared with widely used industrial bearings. Once pitch/yaw bearings failed, according to their special surroundings, serious damages like higher repair costs and additional costs by stopped electricity generation are occur. Therefore, pitch/yaw bearings must be designed to have enough strength and fatigue life under actual operating conditions. In this study, with finite element analysis, it was investigated that stress distribution between rolling elements and raceway and comparatively analyzed using widely used guideline (NREL DG03). Design parameters of wind turbine pitch/yaw bearings are also analyzed, and it could be used as reference for the large bearing design field.

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Design of Yaw System of Wind Turbine (풍력 터빈의 요 시스템 설계)

  • Lee, Hyun-Joo;Choi, Won-Ho;Ahn, Kyoung-Min
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.277-280
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    • 2006
  • Using yaw system, Wind turbine can face the wind to make it's electricity generating maximum and to make it's fatigue load minimum. So, in wind turbine design process, selecting optimum yaw system is very important work. In this paper, the yaw moments on yaw bearing, yaw drive and yaw brake were calculated. and From the result, the duty cycle was obtained. At last, using this duty cycle, optimum yaw system is selected.

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Stability Characteristics of Supercritical High-Pressure Turbines Depending on the Designs of Tilting Pad Journal Bearings

  • Lee, An Sung;Jang, Sun-Yong
    • Tribology and Lubricants
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    • v.37 no.3
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    • pp.99-105
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    • 2021
  • In this study, for a high-pressure turbine (HPT) of 800 MW class supercritical thermal-power plant, considering aerodynamic cross-coupling, we performed a rotordynamic logarithmic decrement (LogDec) stability analysis with various tilting pad journal bearing (TPJB) designs, which several steam turbine OEMs (original equipment manufacturers) currently apply in their supercritical and ultra-supercritical HPTs. We considered the following TPJB designs: 6-Pad load on pad (LOP)/load between pad (LBP), 5-Pad LOP/LBP, Hybrid 3-Pad LOP (lower 3-Pad tilting and upper 1-Pad fixed), and 5-Pad LBPs with the design variables of offset and preload. We used the API Level-I method for a LogDec stability analysis. Following results are summarized only in a standpoint of LogDec stability. The Hybrid 3-Pad LOP TPJBs most excellently outperform all the other TPJBs over nearly a full range of cross-coupled stiffness. In a high range of cross-coupled stiffness, both the 6-Pad LOP and 5-Pad LOP TPJBs may be recommended as a practical conservative bearing design approach for enhancing a rotordynamic stability of the HPT. As expected, in a high range of cross-coupled stiffness, the 6-Pad LBP TPJBs exhibit a better performance than the 5-Pad LBP TPJBs. However, contrary to one's expectation, notably, the 5-Pad LOP TPJBs exhibit a slightly better performance than the 6-Pad LOP TPJBs. Furthermore, we do not recommend any TPJB design efforts of either increasing a pad offset from 0.5 or a pad preload from 0 for the HPT in a standpoint of stability.

Design, Fabrication, and Testing of a MEMS Microturbine

  • Jeon Byung Sun;Park Kun Joong;Song Seung Jin;Joo Young Chang;Min Kyoung Doug
    • Journal of Mechanical Science and Technology
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    • v.19 no.2
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    • pp.682-691
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    • 2005
  • This paper describes the design, fabrication, and testing of a microturbine developed at Seoul National University. Here, the term 'microturbine' refers to a radial turbine with a diameter on the order of a centimeter. Such devices can be used to transmit power for various systems. The turbine is designed using a commercial CFD code, and it has a design flow coefficient of 0.238 and work coefficient of 0.542. It has 31 stator blades and 24 rotor blades. A hydrodynamic journal bearing and hydrostatic thrust bearings counteract radial and axial forces on the rotor. The test turbine consists of a stack of five wafers and is fabricated by MEMS technology, using photolithography, DRIE, and bonding processes. The first, second, fourth, and fifth layers contain plumbing, and hydrostatic axial thrust bearings for the turbine. The third wafer contains the turbine's stator, rotor, and hydrodynamic journal bearings. Furthermore, a turbine test facility containing a flow control system and instrumentation has been designed and constructed. In performance tests, a maximum rotation speed of 11,400 rpm and flow rate of 16,000 sccm have been achieved.

Effect on Seal Tooth Clearance on Power Loss and Temperature of Tilting Pad Journal Bearing (씰 투스 간극이 틸팅 패드 저어널 베어링 손실과 온도에 미치는 영향)

  • Bang, Kyungbo;Choi, Yonghoon;Cho, Yongju
    • Tribology and Lubricants
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    • v.34 no.5
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    • pp.183-190
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    • 2018
  • Tilting pad journal bearing is widely used for steam turbines because of its excellent dynamic stability. As the turbine capacity increases, power loss in the bearings becomes a matter of concern. Power loss in tilting pad journal bearings can be reduced by increasing the bearing clearance and reducing the pad arc length. In this study, the tilting pad journal bearing is tested by changing the seal tooth clearance to verify the static characteristics of the bearing. Bearing power loss and bearing metal temperature are evaluated to compare the bearing's performance and reliability for several test cases. The test bearing is a tilting pad journal bearing with 300.62mm inner diameter and 120.00mm active length. The bearing power loss, its metal temperature, and oil film thickness are measured and evaluated based on the rotor's rotational speed, oil flow rate, and bearing load. Test results show that a tilting pad journal bearing with large seal tooth clearance has 40% lower power loss compared with a bearing with a small seal tooth clearance. As the seal tooth clearance is increased, the power loss of the tilting pad journal bearing decreases. However, with respect to the bearing metal temperatures, a detuning point is observed that makes the minimum bearing metal temperature. Moreover, as the seal tooth clearance is increased, the oil film thickness increases due to high viscosity.