• Title/Summary/Keyword: tungsten wire

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An Accelerated Life Test for Burnout of Tungsten Filament of Incandescent Lamp (텅스텐 백열전구의 필라멘트 단선에 대한 가속수명시험)

  • 이재국;김진우;신재철;김명수
    • Proceedings of the Korean Reliability Society Conference
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    • 2004.07a
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    • pp.129-137
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    • 2004
  • This paper presents an accelerated life test for burnout of tungsten filament of incandescent lamp. From failure analyses of field samples, it is shown that their root causes are local heating or hot sports in the filament caused by tungsten evaporation and wire sag. Finite element analysis is performed to evaluate the effect of vibration and impact for burnout, but any points of stress concentration or structural weakness are not found in the sample. To estimate the burnout life of lamp, an accelerated life test is planned by using quality function deployment and fractional factorial design, where voltage, vibration, and temperature are selected as accelerating variables. We assumed that Weibull lifetime distribution and a generalized linear model of life-stress relationship hold through goodness of fit test and test for common shape parameter of the distribution. Using accelerated life testing software, we estimated the common shape parameter of Weibull distribution, life-stress relationship, and accelerating factor.

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The Conductances of Porous Plugs Made of Tungsten Wires (텅스텐 선으로 만든 Porous plug의 conductance)

  • 임재영;정광화;박재홍;홍승수;신용현;이철로
    • Journal of the Korean Vacuum Society
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    • v.1 no.1
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    • pp.11-15
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    • 1992
  • The conductances of the porous plugs, which are made by inserting tungsten wires into small holes, are calculated and compared with values measured by experiment. For the porous plug with no wire, the ratio K of Cexp and Ctheo is in the range 0.91-1.00, and in the range 0.77-0.78 and 0.85-0.88 for plugs with three and four wires, respectively. The variations in conductances as a function of exposure time to the air were measured and in no case have variations of more than +0.4 percent been observed.

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Reduction and Spark Plasma Sintering of the W(Tungsten) Nanopowder Produced by the Electric Explosion of Wire Process (전기선폭발법으로 제조한 나노 W(텅스텐) 분말의 환원처리 및 방전플라즈마소결에 의한 조밀화)

  • Kim Ji-Soon;Kim Cheol-Hee;Park Eun-Ju;Kwon Young-Soon;Kim Jin-Chun;Lee Sung-Ho;Jung Dong-Ik
    • Journal of Powder Materials
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    • v.13 no.4 s.57
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    • pp.269-277
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    • 2006
  • [ ${\beta}-W(W_3O)$ ] oxide layer on the surface of each W(tungsten) nanopowder produced by the electric explosion of wire(EEW) process were formed during the 1vol.% air passivation process. The oxide layer hindered sintering densification of compacts during SPS process. The oxide phase was reduced to the pure W phase during SPS. The W nanopowder's compacts treated by the hydrogen reduction showed high sintered density of 94.5%. after SPS process at $1900^{\circ}C$.

A Study on the Manufacture of WC MMCs by In-situ Reaction Process(1);The Formation Mechanism of Interfacial Reaction Layer in Cast-bonded Cast iron/W wire and Its Structure (기지내 반응법에 의한 WC 복합재료의 제조에 관한 연구(1);주조접합된 주철/텅스텐 와이어의 계면반응층 생성기구와 조직특성)

  • Park, Heung-Il;Kim, Chang-Up;Huh, Bo-Young;Lee, Sung-Youl;Kim, Chang-Gyu
    • Journal of Korea Foundry Society
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    • v.15 no.3
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    • pp.272-282
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    • 1995
  • Iron-based metal matrix composites have been recently investigated for the use of inexpensive abrasion resistance material. This paper carried out to investigate the in-situ reaction effects on the microstructural characteristics and the formation mechanism of tungsten carbides in a white cast iron matrix. The specimens of Fe-3.2%C-2.8%Si alloy cast-bonded with tungsten wire were cast in the metal mold and isothermally heat treated at $950^{\circ}C$ up to 48 hours. The typical microstructure of heat treated specimens showed the reaction layer of WC at the interface of tungsten wire and the carbon depletion zone between the WC layer and the matrix. During the formation of WC layer, if the carbon supply is insufficient due to the decarburization of matrix or the isolation of matrix by cast-bonded W wires, the reaction layer develops coarse hexagonal crystalline WC. From the microstructural investigation, it was found that the volume of WC layer and the carbon depletion zone increased linearly with the isothermal heat treating time. This results supported that the formation rate of WC in the white cast iron matrix is controlled by the interfacial reaction with a constant reaction rate.

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The Study on Explosion Phenomena of a Metal Wire by Rapid Heating in Water (초고속가열에 의한 금속세선의 폭발현상에 관한 연구)

  • Jang, In-Seon;Kim, Jong-Su
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.33 no.1
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    • pp.27-37
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    • 1997
  • The aim of the present study is to investigate experimentally the mechanism of an exploding wire in water and also to observe the bubble motion induced by an exploding wire. The experiment of an exploding wire is carried out in a water tank. As a metallic wire, a tungsten wire of 0.2mm in diameter and 10mm in length is employed. The electric energy of 50-300J is fed to the wire from a capacitor of 100$\mu$F charged up to 1-2.5kV. The explosion is recorded by a CCD camera with the resolution of 1$\mu$sec. The explosion process of metallic wire is divided into three phases. Phase 1 : As the voltage is applied to the wire, the temperature increases due to Joule heating and the wire emits light. Phase 2 : Then the wire melts and the cylindrical plasma is formed between the electrodes. Up to this stage, strong light emission is observed. Phase 3 : The light emission goes out and a vapor bubble begins to grow spherically. The radius of a bubble oscillates in time, but the amplitude of oscillation diminishes in several cycles.

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Characteristics in W-EDM of Tungsten Carbide (초경합금의 와이어 방전가공에 의한 특성)

  • 맹민재
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.7-13
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    • 2001
  • Wire electrical discharge machining experiments in conducted to investigate characteristics of acoustic emission (AE) and electrical discharge energy due to current peak (I$_{p}$), pulse on time($\tau$/on/). The AE signals are obtained with a sensor attached to workpiece side. Machining states are identified with scanning electron microscopy and residual stress analyzer. It is demonstrated that the residual stress provide reliable informations about the machining states. Moreover, machining states can be detected successfully using both the residual stress and AE count rate.e.

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Effect of Electrical Parameters and Surrounding Gas on the Electroexplosive Tungsten Nanopowders Characteristics

  • Kwon, Young-Soon;Kim, Jin-Chun;Ilyin, Alexander P.;Nazarenko, Olga B.;Tikhonov, Dmitry V.
    • Journal of Powder Materials
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    • v.19 no.1
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    • pp.49-54
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    • 2012
  • Tungsten nanopowders were produced by the method of wires electrical explosion in the different gases. The study of phase and dispersed composition of the powders was carried out. The influence of electrical parameters such as the value of energy input in wire and the arc stage of the explosion was discussed. The factors that make for decreasing the particles size are the lower pressure of surrounding gas and the use of addition of chemically reactive gas.

Straightening Process of Micro Wires (마이크로 와이어의 직선화 처리에 관한 연구)

  • Kim, Woong-Kyum;Hong, Nam-Pyo;Kim, Byeong-Hee;Kim, Heon-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.9 s.252
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    • pp.1148-1153
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    • 2006
  • This paper deals with the effect of the direct heating method(DHM) for straightening the micro wire. Straightened micro wires have been widely used in the fields of the medicine and the semi-conductor. We have developed a micro wire straightening system by using the direct wire heating method. To controling the tension of the micro wire during the heating and straightening process, a precision tension sensor was set up. In order to avoid the surface oxidation during the heating process, the argon inert gas was supplied to the vicinity of the wire. And, this paper shows the correlation between the tension and the current when arson gas supplied to the tungsten wire. Through several experiments, the optimal tension and current were found. Also, higher straightness $({\approx}1{\mu}m/1000{\mu}m)$ and roundness$(<{\Phi}{\pm}2{\mu}m/100{\mu}m)$ founded when $500{\mu}600gf$ tension and 1.5 ampere.

The gas sensing characteristic of the porous tungsten oxide thin films based on anodic reaction (양극반응으로 제조된 다공질 WO3 박막의 가스센서 특성)

  • Lee, Hong-Jin;Song, Kap-Duk;Lee, Duk-Dong
    • Journal of Sensor Science and Technology
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    • v.17 no.1
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    • pp.9-14
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    • 2008
  • In this paper, the gas responses of tungsten oxide films prepared by anodic reaction was discussed. Sensing electrodes and heating electrodes were patterned by photolithography method on quartz substrate. Porous tungsten oxide was fabricated in electrolyte solutions of 5 % HF (HF :$C_2H_6OH:H_2O$=3 : 2 : 20) by anodic reaction. The anodic reaction with metal (platinum wire) as a cathode and the sensing device as an anode was conducted under the various reaction times (1-10 min) at 10 mA/$cm^2$ The surface structure and morphology of the fabricated sensor have been analysed by X-ray diffraction (XRD) and field-emission scanning electron microscopy (FE-SEM). All the peaks of XRD results were well indexed to the pure phase pattern. The average diameter of the porous tungsten oxide surface were ranged about 100 nm. The fabricaed sensor showed good sensitivity to 200 ppm toluene at operating temperature of $250^{\circ}C$.

Fabrication of Tungsten Probe Tips for AFM using Electrochemical Etching (전기화학적 에칭법을 이용한 AFM용 텅스텐 탐침 제작에 관한 연구)

  • Han, Gue-Bum;Jang, Hyuna;Ahn, Hyo-Sok
    • Tribology and Lubricants
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    • v.29 no.4
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    • pp.213-217
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    • 2013
  • As commercial atomic force microscopy (AFM) probes made of Si and $Si_3N_4$ have low stiffness, it is difficult to induce sufficient elastic deformation on the surface of a specimen in a tapping mode. Therefore, high-guality phase contrast images can not obtained. On the other hand, a tungsten AFM probe has relatively higher stiffness than a commercial AFM probe. Accordingly, it is expected to provide an enhanced phase contrast image, which is an effective tool for achieving a better understanding of the micromechanical properties of worn surfaces and wear mechanisms. In this study, on electrochemical etching method was optimized to fabricate tungsten probe tips for an AFM. Electrochemical etching was performed by applying pulse waves with a 20% duty cycle at various voltages instead of only a DC voltage, which has been commonly used.