• 제목/요약/키워드: tungsten carbide

검색결과 319건 처리시간 0.03초

텅스텐염의 액상법을 통한 초미립 WC-Co 분말의 합성 (Synthesis of Nano-sized Tungsten Carbide - Cobalt Powder by Liquid Phase Method of Tungstate)

  • 김종훈;박용호;하국현
    • 한국분말재료학회지
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    • 제18권4호
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    • pp.332-339
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    • 2011
  • Cemented tungsten carbide has been used in cutting tools and die materials, and is an important industrial material. When the particle size is reduced to ultrafine, the hardness and other mechanical properties are improved remarkably. Ultrafine cemented carbide with high toughness and hardness is now widely used. The objective of this study is synthesis of nanostructured WC-Co powders by liquid phase method of tungstate. The precursor powders were obtained by freezen-drying of aqueous solution of soluble salts, such as ammonium metatungstate, cobalt nitrate. the final compositions were WC-10Co. In the case of liquid phase method, it can be observed synthesis of WC-10Co. The properties of powder produced at various temperature, were estimated from the SEM, BET and C/S analyser.

절삭가공용 바이트 수명연장을 위한 TiN 코팅에 관한 연구 (The Tin coating for life-eztension on the cutting bites.)

  • 백영남;유송민;오환섭;전인철;김강법
    • 한국표면공학회지
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    • 제31권6호
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    • pp.400-406
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    • 1998
  • Tool life characteristics were investigated for the TiN coated (PVD) tungsten carbide cutting tools to improve the tool life Experimental variables for Tin coating were coating time and cathode bias voltage and cuting variables were cutting speed and feel rate. As a experiment result, TiN coated tool was extended about from 2.14 to 2.7 times than that of not coated tungsten carbide tools. Also, coating thinkness is much affected to tool life.

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와이어 방전가공에 의한 북현상에 관한 연구 (A Study on the Hand drum form of Wire-Cut Electric Discharge Machining)

  • 김원일;이재명;강종표
    • 한국안전학회지
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    • 제12권4호
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    • pp.9-14
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    • 1997
  • From the experimental study of wire-cut Electric Discharge Machining for alloyed steel and tungsten carbide, the characteristics such as hand drum form has been observed and evaluated for various conditions. Hand drum form can be improved when gap voltage and spark cycle become smaller, their thickness become thinner, wire tension become larger and number of cutting is done so many times. When wire-cut 60mm thickness tungsten carbide in normal condition, Hand drum form becomes larger due to the low conductivity inducing cobalt composite rising by electrolysis.

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알칼리 용융 및 수 침출을 이용한 탄화텅스텐으로부터 텅스텐 회수 (Tungsten Recovery from Tungsten Carbide by Alkali Melt followed by Water Leaching)

  • 김병진;김수윤;이재령
    • 자원리싸이클링
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    • 제26권6호
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    • pp.91-96
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    • 2017
  • 알칼리 용융법과 수 침출을 이용하여 탄화텅스텐(WC)으로부터 텅스텐(W) 회수에 관한 연구를 실시하였다. 알칼리 용융 처리는 알칼리염의 종류, 용융온도 및 용융시간을 변화시키면서 실시하였으며, 수 침출은 $25^{\circ}C$, 2시간 및 슬러리 농도 10 g/L로 고정하여 실시하였다. 알칼리염으로 질산나트륨($NaNO_3$)만 단독으로 사용한 경우, W의 수 침출율은 63.3%이었지만, 용융 첨가제인 수산화나트륨(NaOH) 혼합량이 증가할수록 침출율은 증가하였으며, 몰비 $WC:NaNO_3:NaOH=1:2:2$로 혼합한 용융물에서는 97.8%까지 증가하였다. NaOH는 용융 반응의 반응열 증가로 인한 반응 촉진제 역할을 한 것으로 판단된다.

Mechanism of Tungsten Recovery from Spent Cemented Carbide by Molten Salt Electrodeposition

  • Hongxuan Xing;Zhen Li;Enrui Feng;Xiaomin Wang;Hongguang Kang;Yiyong Wang;Hui Jin;Jidong Li
    • Journal of Electrochemical Science and Technology
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    • 제14권1호
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    • pp.75-84
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    • 2023
  • The accumulation of spent carbide (YG8), not only pollutes the environment but also causes waste of tungsten, cobalt and other rare metal resources. To better address this issue, we proposed a combined electrochemical separation process of low-temperature aqueous solution and high-temperature molten salt for tungsten and cobalt. H2WO4 was obtained from spent carbide in an aqueous solution, and we calcined it to obtain WO3, which was used as a raw material to obtain tungsten by using molten salt electrodeposition. The influence of the current efficiency and the electrochemical behavior of the discharge precipitation of W(VI) were also studied. The calcination results showed that the morphology of WO3 was regular and there were no other impurities. The maximum current efficiency of 82.91% was achieved in a series of electrodeposition experiments. According to XRD and SEM analysis, the recovered product was high purity tungsten, which belongs to the simple cubic crystal system. In the W(VI) reduction mechanism experiments, the electrochemical process of W(VI) in NaCl-Na2WO4-WO3 molten salt was investigated using linear scanning voltammetry (LSV) and chronoamperometry in a three-electrode system. The LSV showed that W(VI) was reduced at the cathode in two steps and the electrode reaction was controlled by diffusion. The fitting results of chronoamperometry showed that the nucleation mechanism of W(VI) was an instantaneous nucleation mode, and the diffusion coefficient was 7.379×10-10 cm2·s-1.

철산화물과 텅스텐으로 표면 처리된 보론카바이드를 포함하는 에폭시 조성물의 열적·기계적 물성 (The Thermal and Mechanical Properties of Epoxy Composites Including Boron Carbide Surface Treated with Iron Oxide and Tungsten)

  • 김태희;이원주;서봉국;임충선
    • 접착 및 계면
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    • 제19권3호
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    • pp.113-117
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    • 2018
  • 보론카바이드는 하드니스가 다이아몬드나 보론 나이트라이드 보단 낮지만 30 GPa이상의 높은 경도를 갖고 있으며, 높은 경도로 인해 탱크 장갑, 탄피 제조에 사용되고 있다. 또한 중성자를 흡수하는 능력이 있어 중성자 흡수제로 많이 사용되고 있어, 핵 발전 관련 사업에 활용도가 증가하고 있다. 중성자는 전자와의 상호작용이 없으며, 물질을 통과하는 과정에서도 상호작용 없이 통과하는 것으로 알려져 있다. 보론 카바이드와 함께 중성자와 상호작용이 높은 원자는 수소이며, 보론을 포함하는 수소 농도가 높은 폴리에스터, 에폭시 고분자 등이 원자력 발전 폐기물 보관을 위한 제품 제조를 위한 소재로 사용되고 있다. 본 논문에서는 보론 카바이드의 표면을 철산화물과 텅스텐으로 처리하여, 개질된 보론 카바이드와 에폭시 소재와의 상호작용을 향상시켰다. XRD, XPS를 이용하여 표면개질 되었음을 확인하였고, 처리된 보론카바이드의 함량에 따른 기계적 강도는 만능시험기(UTM)로 측정하였으며, 동역학 분석기(DMA)를 사용하여 경화물의 동적 특성을 관찰하였다.

Effect of hardfacing on wear reduction of pick cutters under mixed rock conditions

  • Chang, Soo-Ho;Lee, Chulho;Kang, Tae-Ho;Ha, Taewook;Choi, Soon-Wook
    • Geomechanics and Engineering
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    • 제13권1호
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    • pp.141-159
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    • 2017
  • A pick cutter is a rock-cutting tool used in partial-face excavation machines such as roadheaders, and its quality is a key element influencing the excavation performance and efficiency of such machines. In this study, pick cutters with hardfacing deposits applied to a tungsten carbide insert were made with aim of increasing their durability and wear resistance. They were field-tested by being installed in a roadheader and compared with conventional pick cutters under the same excavation conditions for 24 hours. The hardfaced pick cutters showed much smaller weight loss after excavation, and therefore better excavation performance, than the conventional pick cutters. In particular, the damage to and detachment (loss) of tungsten carbide inserts was minimal in the hardfaced pick cutters. A detailed inspection using scanning electron microscope-energy dispersive X-ray spectrometry and three-dimensional X-ray computed tomography scanning revealed no macro- or micro-cracks in the pick cutters. The reason for the absence of cracks may be that the heads of pick cutters are mechanically worn after the tungsten carbide inserts have been worn and damaged. However, scanning revealed the presence of voids between tungsten carbide inserts and pick cutter heads. This discovery of voids indicates the need to improve production processes in order to guarantee a higher quality of pick cutters.

재생 WC 분산형 Fe계 하드페이싱 용접재료의 마모저항성에 미치는 Mn과 C 첨가의 영향 (Effects of Mn and C Addition on the Wear Resistance for the Recycled WC Dispersed Fe-base Hardfacing Weld)

  • 강남현;채현병;김준기;최종하;김정한
    • 한국재료학회지
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    • 제13권12호
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    • pp.839-845
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    • 2003
  • The abrasion and impact wear resistance were investigated on the hardfacing weld dispersed with the recycled hard metal(HM). The HM was composed of the tungsten carbide(WC) reinforced metal matrix composite. The cored wire filled with the 25-35wt.% HM and 2-8wt.% of the alloying element, Fe-75Mn- 7C(FeMnC), was used for the gas metal arc(GMA) welding. By using the cored wire of the 25wt.% HM and FeMnC addition, the weld showed mostly constant wear loss for the abrasion as a function of the FeMnC content. This was due to the insufficient amount of the tungsten carbide formed during the GMA welding. The FeMnC addition to the 35wt.% HM did not improve the abrasion wear property since the amount of the tungsten carbide formed was decreased with respect to the FeMnC amount. The 6wt.% FeMnC addition to the 35wt.% HM exhibited the better impact wear resistance than the hardfacing weld by 40wt.% HM.

초정밀 가공기를 이용한 $LSU_{CL}$ 코어 가공에 관한 연구 (A Study on the Ultra Precision Grinding Characteristics of Tungsten Carbide-base $LCU_{CL}$ Core)

  • 정상화;차경래;김현욱;이봉주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1910-1913
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    • 2005
  • As the various manufacturing technology of optical glass is developed, the aspherical lenses are applied to many fields. However, It is still very difficult to manufacture glass lens because of the high cost and the short life of core. In recent years, the demands of the aspherical glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. In the glass mold lens, it has merits of high productivity and reproductivity since lens is manufactured by the only forming with high precision mold. The fabricating conditions for glass mold lens are glass surface that does not cause fusion, viscosity of 108-1013 poise for the $0.2{\mu}m$ accuracy, and viscoelasticity for the roughness less than 100 angstrom. In this paper, ultra-precision grinding characteristics of tungsten carbide for forming the aspherical glass lens core were studied and the result of it is applied to manufacture the tungsten carbide-base cores of the glass lens used to the laser scanning unit and the camera phone.

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