• Title/Summary/Keyword: tubular reactor

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Optimal control of tubular reactors described by partial differential equations

  • Choe, Young-Soon;Lee, In-Beum;Soo, Chang-Kun
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10b
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    • pp.436-439
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    • 1992
  • A tubular reactor model represented by partial differential equations was studied as one of nonlinear distributed parameter optimal control problems. An optimal control theory in the form of maximum principles based on nonlinear integral equations was used to develop an algorithm to solve the problem.

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Decomposition of Sulfuric Acid at Pressurized Condition in a Pt-Lined Tubular Reactor (관형 Pt-라이닝 반응기를 이용한 가압 황산분해반응)

  • Gong, Gyeong-Taek;Kim, Hong-Gon
    • Journal of Hydrogen and New Energy
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    • v.22 no.1
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    • pp.51-59
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    • 2011
  • Sulfur-Iodine (SI) cycle, which thermochemically splits water to hydrogen and oxygen through three stages of Bunsen reaction, HI decomposition, and $H_2SO_4$ decomposition, seems a promising process to produce hydrogen massively. Among them, the decomposition of $H_2SO_4$ ($H_2SO_4=H_2O+SO_2+1/2O_2$) requires high temperature heat over $800^{\circ}C$ such as the heat from concentrated solar energy or a very high temperature gas-cooled nuclear reactor. Because of harsh reaction conditions of high temperature and pressure with extremely corrosive reactants and products, there have been scarce and limited number of data reported on the pressurized $H_2SO_4$ decomposition. This work focuses whether the $H_2SO_4$ decomposition can occur at high pressure in a noble-metal reactor, which possibly resists corrosive acidic chemicals and possesses catalytic activity for the reaction. Decomposition reactions were conducted in a Pt-lined tubular reactor without any other catalytic species at conditions of $800^{\circ}C$ to $900^{\circ}C$ and 0 bar (ambient pressure) to 10 bar with 95 wt% $H_2SO_4$. The Pt-lined reactor was found to endure the corrosive pressurized condition, and its inner surface successfully carried out a catalytic role in decomposing $H_2SO_4$ to $SO_2$ and $O_2$. This preliminary result has proposed the availability of noble metal-lined reactors for the high temperature, high pressure sulfuric acid decomposition.

THE CHARACTERISTICS OF HEAT TRANSFER AND CHEMICAL REACTION FOR THERMAL CRACKING OF ETHANE IN TUBULAR REACTOR (에탄 열분해 반응이 동반된 관형 반응기에서의 열전달 및 화학반응 특성 연구)

  • Shin, C.Y.;Ahn, J.
    • Journal of computational fluids engineering
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    • v.21 no.1
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    • pp.43-49
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    • 2016
  • Thermal cracking is commonly modeled as plug flow reaction, neglecting the lateral gradients present. In this paper, 2-dimensional computational fluid dynamics including turbulence model and molecular reaction scheme are carried out. This simulation is solved by means of coupled implicit scheme for stable convergence of solution. The reactor is modeled as an isothermal tube, whose length is 1.2 m and radius is 0.01 m, respectively. At first, The radial profile of velocity and temperature at each point are predicted in its condition. Then the bulk temperature and conversion curve along the axial direction are compared with other published data to identify the reason why discussed variations of properties are important to product yield. Finally, defining a new non-dimensional number, Effect of interaction with turbulence, heat transfer and chemical reaction are discussed for design of thermal cracking furnace.

Analysis of the Behavior of Tubular-Type Equipment for Nuclear Waste Treatment : Sensitivities of the Parameters Affecting Mass Transfer Yield (방사성폐기물의 화학처리공정에 사용되는 유동관식 장치의 해석 : 물질전달 수율에 미치는 매개변수들의 민감도)

  • Yoo, Jae-Hyung;Lee, Byung-Jik;Shim, Joon-Bo;Kim, Eung-Ho
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.5 no.1
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    • pp.91-99
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    • 2007
  • It was intended in this study to investigate the effects of various parameters on the chemical reaction or mass transfer yield in a tubular-type nuclear waste treatment equipment. Since such equipments, as a tubular reactor, multistage solvent extractor, and adsorption column, accompany chemical reaction or mass transfer along the fluid-flowing direction, mathematical modeling for each equipment was carried out first. Then their behaviors of the chemical reaction or mass transfer were predicted through computer simulations. The inherent major parameters for each equipment were chosen and their sensitivities. affecting the reaction or mass transfer yield were analyzed. For the tubular reactor, the effects of axial diffusion coefficient and reaction rate constant on the reaction yield were investigated. As for the multistage solvent extractor, the backmixing of continuous phase and the distribution coefficient between fluid and solvent were considered as the major parameters affecting the extraction yield as well as concentration profiles throughout the axial direction of the extractor. For the adsorption column, the equilibrium constant between fluid and adsorbent surface, and the overall mass transfer coefficient between the two phases were taken as the major factors that affect the adsorption rate.

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Propane Dehydrogenation over a Hydrogen Permselective Membrane Reactor

  • Chang, Jong-San;Roh, Hyun-Seog;Park, Min-Seok;Park, Sang-Eon
    • Bulletin of the Korean Chemical Society
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    • v.23 no.5
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    • pp.674-678
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    • 2002
  • The dehydrogenation of propane to propylene has been studied in an isothermal high-temperature shell-and-tube membrane reactor containing a Pd-coated ${\psi}$-Al2O3 membrane and a Pt/K/Sn/Al2O3 packed catalyst . A tubular Pd-coated ${\psi}$-Al2O3 membrane was prepared by an electroless plating method. This membrane showed high hydrogen to nitrogen permselectivities (PH2N2 = 10-50) at 400 $^{\circ}C$ and 500 $^{\circ}C$ with various transmembrane pressure drops. The employment of a membrane reactor in the dehydrogenation reaction, which selectively separates hydrogen from the reaction mixture along the reaction path, can greatly increase the conversion and enable operation of the reactor at lower temperatures. High hydrogen permselectivity has been confirmed as a key factor in determining the reactor performance of conversion enhancement.

ELECTROLYTIC RECOVERY OF PRECIOUS METALS FROM DILUTED SOLUTIONS

  • Roland Kammel;Lieber, Hans-Wilhelm
    • Journal of Surface Science and Engineering
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    • v.14 no.4
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    • pp.209-214
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    • 1981
  • Electrolytic recovery of gold and silver from diluted solutions has at first been applied nearly 100 years ago. Compared with other recovery techniques electrolytic treatment offers several advantages. But to achieve high space-time yields special constructions of electrolytic cells for improved mass transfer are necessary. Ex-tended cathode surface areas and vigorous agitation are important features. Gold and silver recovery by use of newly developed electrolytic cell constructions - rotating tubular bed reactor and impact rod reactor - has been described. Calculations based on industrial application during several years are confirming that electrolytic recovery of precious metalss from diluted solutions has been operated in a very economic way.

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Computer Simulation of Methanation Reactor with Monolith Catalyst (전산 모델링을 통한 모노리스 촉매형 메탄화 반응기의 성능 특성 연구)

  • Chi, Junhwa;Kim, Sungchul;Hong, Jinpyo
    • Journal of Hydrogen and New Energy
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    • v.25 no.4
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    • pp.425-435
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    • 2014
  • Simulation studies on catalytic methanation reaction in externally cooled tubular reactor filled with monolithic catalysts were carried out using a general purpose modelling tool $gPROMS^{(R)}$. We investigated the effects of operating parameters such as gas space velocity, temperature and pressure of feeding gas on temperature distribution inside the reactor, overall CO conversion, and chemical composition of product gas. In general, performance of methanation reaction is favored under low temperature and high pressure for a wide range of their values. However, methane production becomes negligible at temperatures below 573K when the reactor temperature is not high enough to ignite methanation reaction. Capacity enhancement of the reactor by increasing gas space velocity and/or gas inlet pressure resulted no significant reduction in reactor performance and heat transfer property of catalyst.

Simulation Analysis of Bio-Methane Decomposition Using Solar Thermal Energy (태양열 이용 바이오메탄 분해 해석연구)

  • Kim, Haneol;Lee, Sangnam;Lee, Sang Jik;Kim, Jongkyu
    • New & Renewable Energy
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    • v.17 no.1
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    • pp.40-49
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    • 2021
  • In this study, the optical properties, heat transfer capabilities and chemical reaction performance of a methane thermal decomposition reactor using solar heat as a heat source were numerically analyzed on the basis of the cavity shape. The optical properties were analyzed using TracePro, a Monte Carlo ray tracing-based program, and the heat transfer analysis was performed using Fluent, a CFD program. An indirect heating tubular reactor was rotated at a constant speed to prevent damage by the heat source in the solar furnace. The inside of the reactor was filled with a porous catalyst for methane decomposition, and the outside was insulated to reduce heat loss. The performance of the reactor, based on cavity shape, was calculated when solar heat was concentrated on the reactor surface and methane was supplied into the reactor in an environment with a solar irradiance of 700 W/㎡, a wind speed of 1 m/s, and an outdoor temperature of 25℃. Thus, it was confirmed that the heat loss of the full-cavity model decreased to 13% and the methane conversion rate increased by 33.5% when compared to the semi-cavity model.

Pyrolysis Characteristics of Waste Ship Lubricating Oil using Waste Catalyst in Isothermal Tubular Type Pyrolysis Reactor (등온 열분해 반응기에서 폐촉매를 이용한 선박용 폐윤활유의 열분해반응 특성 연구)

  • Kim, Seung-Soo
    • Applied Chemistry for Engineering
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    • v.18 no.5
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    • pp.511-515
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    • 2007
  • The yield of oil was rapidly increased at $440^{\circ}C$ compared to $400^{\circ}C$ and $420^{\circ}C$ when the isothermal pyrolysis of waste ship lubricating oil was carried out in tubular type reactor, and pyrolysis was almost finished within 30 min. The yield of gas was decreased depending on the reaction temperature in which that of solid was not much changed. Pyrolysis experiments of waste ship lubricating oil were carried out with used ZSM-5 produced from a petrochemical process. The yield of gas was highly increased in the case of used ZSM-5 and fresh ZSM-5 compared to the case without catalyst. The produced oil and gas were almost constant for fresh ZSM-5 and used ZSM-5 at the same reaction temperature. In the reaction temperature $400{\sim}440^{\circ}C$, the selectivity of $C_5-C_{11}$ was two times higher with fresh ZSM-5 and used ZSM-5 than the case without catalyst.

Development of Innovative Light Water Reactor Nuclear Fuel Using 3D Printing Technology (3 차원 프린팅 기술을 이용한 신개념 경수로 핵연료 기술 개발에 관한 연구)

  • Kim, Hyo Chan;Kim, Hyun Gil;Yang, Yong Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.4
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    • pp.279-286
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    • 2016
  • To enhance the safety of nuclear reactors after the Fukushima accident, researchers are developing various types of accident tolerant fuel (ATF) to increase the coping time and reduce the generation of hydrogen by oxidation. Coated cladding, an ATF concept, can be a promising technology in view of its commercialization. We applied 3D printing technology to the fabrication of coated cladding as well as of coated pellets. Direct metal tooling (DMT) in 3D printing technologies can create a coated layer on the tubular cladding surface, which maintains stability during corrosion, creep, and wear in the reactor. A 3D laser coating apparatus was built, and parameter studies were carried out. To coat pellets with erbium using this apparatus, we undertook preliminary experiments involving metal pellets. The adhesion test showed that the coated layer can be maintained at near fracture strength.