• Title/Summary/Keyword: travel reduction

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A Case Study on the Facilities Layout with FactoryCAD in a Boiler Factory (FactoryCAD를 이용한 보일러 제조업체의 설비배치 사례연구)

  • Sohn, Kwon-Ik;Kim, Sung-Joon;Kim, Wan-Young
    • Journal of Industrial Technology
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    • v.22 no.B
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    • pp.79-88
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    • 2002
  • This paper deals with a case study on the process improvement and the layout design of a boiler factory with FactoryCAD. Firstly, two alternatives of job reallocation are suggested with the understanding of problems in current process. The layout planning for these new alternatives is carried out by simple procedure and the detailed analyses are performed by the aid of FactoryCAD program. The result shows that the new layout plan brings on about 10% reduction of travel distance. The utilization of FactoryCAD program can simplify the process of layout design.

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고속 CNC선반 이송계의 열변형 오차 해석

  • 윤원수;김수광;하재룡;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.263-268
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    • 1997
  • Development of a high speed feed drive system has been a major issue for the past few decades in machine tool industries. The reduction of tool change time as well as repid travel time can enhance the productivity. However,the high speed feed drive system generates more heat in nature,which leads to thermal expansion that has adverse effects on the accuracy of machined part. The paper divides the feed drive system into the ball screw and guide way. For each part, the thermal behvior model is separtately developed to estimate the position error of the respective feed drive system that is caused by the thermal expansion. The modified lumped capacitance method is used to analyze the linear position error of the ball screw. The thermal deformation of guide way parts affects the straightness and angular error as well as linear position error. Finite element method is used to estimate the thermal behavior of these guide way parts. The effectiveness of the proposed models are verified through the experiments using laser interferometer.

A Study of Improvement of Machining Accuracy Induced Thermal Deformation (열변형에 따른 가공 정밀도 개선에 관한 연구)

  • 홍성오
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.263-268
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    • 1998
  • Development of high speed feed drive system has been a major issue for the past few decades in machine tool industries. The reduction of the tool change time as well as rapid travel time can enhance the productivity. However, the high speed feed drive system generates more heat in nature, which leads thermal expansion that has adverse effects on the accuracy of machined parts. The detail of the model proposed is described in the paper together with the experimental methodologies using a proposed compact measurement system to examine the validity of the proposed approach. The results showed the machining accuracy could be maintained to better than $\pm$5${\mu}{\textrm}{m}$ while using this T-18 sensor

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A study on the monitoring and control of the back bead width in arc welding with consumable blectrode (소모성 전극의 아크 용접에서 이면비-드 폭의 모니터링과 제어에 관한 연구)

  • 부광석;오준호;조형석
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.329-334
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    • 1987
  • The purpose of this study is to monitor and control the back bead width in arc welding with consumable electrode for reduction of the occurrence of weld defect. The temperature of a point on the weldment surface is selected, as a monitoring parameter, and measured by an optical infra-red sensor. The correlation between the back bead width and the surface temperature is experimentally obtained for various thicknesses of the weldment. The welding travel speed and the surface temperature are taken, respectively, as an input and an output of the welding process under the stable condition of arc. A PI control scheme to maintain the surface temperature at the desired level is proposed by the experimental study.

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Study on the Heterogeneous Fleet Vehicle Routing Problem with Customer Restriction (고객 제한조건이 있는 복수 차량유형의 차량할당 및 경로선정에 관한 연구)

  • Lee, Sang-Heon;Lee, Jung-Man
    • Journal of Korean Institute of Industrial Engineers
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    • v.31 no.3
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    • pp.228-239
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    • 2005
  • In this paper, we propose a new conceptual HVRPCR(Heterogeneous Fleet Vehicle Routing Problem with Customer Restriction) model including additional restrictions that are consisted of loadage limit and possible visit number of demand post in HVRP. We propose HVRPCR algorithm using the heuristic in order to solve speedily because VRP is NP-Hard and need many solution time. The proposed model is simulated with changing demand post location, demand weight, loading and possible visit number limitation. Results of the computational experiment are provided along with some analysis like travel cost reduction rate.

A Study on the Quantitative Analysis to Determine the Optimal Train Service Patterns and Train-Sets Necessary under SKIP-STOP Operations in the Metro Railway (광역철도의 SKIP-STOP 운영에서 최적 열차패턴 및 차량소요 산정을 위한 정량분석 연구)

  • 오석문;홍순흠;김형진
    • Proceedings of the KSR Conference
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    • 2002.05a
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    • pp.135-141
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    • 2002
  • Recently, in the metro railways, researches on the skip-stop operation and development of the double deck train-set are active, which is to improve the service quality through reducing the passenger travel time and suppling seating service. Constructing new line or reforming the existent line needs huge amount of budget. Therefore, previous to start these large scale projects, scrutiny on benefit improvement, cost reduction and those optimal trade-off is indispensable. In this paper, a quantitative analysis to determine the optimal train service patterns and train-sets necessary is proposed, under the skip-stop operation condition in the metro railways. The analysis models are formulated in mathematical programming model, and tested validity using the LINGO 7.0.

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Dispatching rule of automated guided vehicle to minimize makespan under jobshop condtion (Jobshop환경에서 총처리시간을 최소화하기 위한 AGV의 할당규칙)

  • Choi, Jung-Sang;Kang, In-Seon;Park, Chan-Woong
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.24 no.62
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    • pp.97-109
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    • 2001
  • This research is concerned with jobshop scheduling problem for an advanced manufacturing system like flexible manufacturing which consists of two machine centers and a single automated guided vehicle(AGV). The objective is to develop and evaluate heuristic scheduling procedures that minimize makespan to be included travel time of AGV. A new heuristic algorithm is proposed and illustrates the proposed algorithm. The heuristic algorithm is implemented for various cases by SLAM II. The results show that the proposed algorithm provides better solutions in reduction ratio and frequency than the previous algorithm.

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Train Performance Improvement Simulation of Light Rail Transit by TPS (TPS를 이용한 경량전철의 주행 성능 향상 방안 시뮬레이션)

  • Lee, Dong-Hyung;Koo, Dong-Hoe;Lee, Kyung-Chul
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.288-293
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    • 2006
  • In this work, the characteristics and the improving method of train performance of Korean rubber-tired AGT system(K-AGT) and Urban MAGLEV system are evaluated by using Train Performance Simulation(TPS). The train performance characteristics of K-AGT were analysed according to the change of maximum running speed and those of Urban MAGLEV were evaluated according to a vehicle weight variation. In the result of simulation in virtual line, the scheduled speed and the running time of K-AGT system have no difference with Urban MAGLEV system if the maximum running speed is equal. But the energy consumption of Urban MAGLEV system is more than that of K-AGT system. The analyses showed that in case of a 20 percent vehicle weight reduction of Urban MAGLEV system, the energy consumption per person is similar with the K-AGT system. The Urban MAGLEV system is more efficient in long travel distance condition than in short running distance condition in the aspect of train performance.

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A Study on the Optimization of Stowage Planning for Container Terminal Considered by Hatch (Hatch를 고려한 컨테이너 터미널 적재순서 최적화 연구)

  • Lee, Sang-Heon;Kim, Moon-Gyu;Ahn, Tae-Ho
    • IE interfaces
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    • v.19 no.4
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    • pp.270-280
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    • 2006
  • The shipping plan for an efficient augmentation of terminal is NP-hard problem which is subordinate to a shipping quantity. The load location problem and stowage planning problem are two important tactical problems for the efficient operations of container terminals. This paper is concerned with reduction of feasible region in constraints for stowage planning. After designing model which minimizes the number of shifting and the travel distance of the transfer crane, the simulated annealing algorithm is employed to search optimal solution quickly and accurately. In order to apply more realistic approach, the partial restriction through adding hatch is complemented to stowage planning decision problem applied in cluster. A variety of numerical experiments demonstrated that solutions by simulated annealing algorithm are useful and applicable in practice.

Proposal of a Portable Folding Electric Scooter Model and Manufacturing of the Prototype

  • Kwon, Young Woong;Eu, Heung Sun
    • International journal of advanced smart convergence
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    • v.8 no.1
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    • pp.58-64
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    • 2019
  • In recent years, small mobile devices called personal mobility or smart mobility have attracted attention. Personal mobility refers to electric-driven personal transportation that can travel at close range and medium distance, including small electric vehicles, electric bicycles, electric motorcycles and electric scooters. Most of the electric scooters used in Korea are mainly imported from China. This is due to the fact that the price competitiveness of major components of electric scooters is owned in China. At this point, the domestic research direction is preferable for the composition and design of the electric scooter body rather than cost reduction for the components. In this study, we propose a new model of portable folding structure that is easy to use for electric scooters, which are personal vehicles using electric energy. We also made a prototype for practical use.