• Title/Summary/Keyword: torque loss

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Thermal Analysis of Traction Motor in the High Speed Train with various Flow Rate (고속 전철용 매입형 영구자석 전동기의 풍량에 따른 열해석)

  • Lim, Jae-Won;Yi, Kyung-Pyo;Jung, Hyun-Kyo
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.165-170
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    • 2010
  • Recently, Interior Permanent Magnet Machine(IPM) is widely used for traction motor in the high speed train. Higher efficiency and power density are the superb performance of IPM. Due to the high power density, however, it has lots of heat source which are originated from copper losses and core losses. These heat source can cause the permanent demagnetization in magnet and the loss of torque and power. To prevent the undesirable loss in the traction motor, the accurate loss calculation and the thermal analysis should be preceded. Especially, the end-winding area and permanent magnet area should be examined correctly. In this paper, the electromagnetic fields were examined by finite element method to analyze the electromagnetic properties of IPM and thermal analysis are carried out with pre-calculated losses. To validate the analysis result, the experiment set with forced air cooling system is manufactured.

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2-D Finite Element Analysis of Brushless DC Motor Considering Eddy Current (와전류 손실을 고려한 브러시리스 DC 모터의 2차원 유한 요소 해석)

  • Choi, Tae-Sik;Chun, Yon-Do;Lee, Ju;Lim, Tae-Bin;Kim, Suk-Tae
    • Proceedings of the KIEE Conference
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    • 1999.07a
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    • pp.49-51
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    • 1999
  • This paper presents an efficient 2D finite element analysis(FEA) for brushless DC motor (BLDCM) taking into account the eddy current and lamination effect of stator. In BLDCM, the dynamic characteristic analysis considering the eddy current and driving circuit is applied for the accurate prediction of motor performance in high speed because the eddy current loss is proportional of square of the driving frequency. According to the variation of lamination number, the characteristics of electro magnetic force, torque, and eddy current loss are analyzed. From the results, it is known that the effect of the lamination of stator on the eddy current loss is verified.

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Mechanical Characteristics of Automobile Brake Pads (자동차 브레이크 패드의 기계적 특성 연구)

  • Shin, Jaeho;Kim, Kyungjin;Kang, Woojong
    • Journal of Auto-vehicle Safety Association
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    • v.7 no.3
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    • pp.19-24
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    • 2015
  • Brake pads are a component of disc brake system of automobile and consist of steel backing plates and friction material facing the disk brake rotor. Due to the repeated sliding forces and torque in vehicle braking, friction performance of brake pads are ensured. Futhermore, the brake pad is one of major tuning components in aftermarket, mechanical characteristics of the brake pad are necessary to evaluate for establishing the certification standards of tuning components. This study had performed the five specimen tests for friction coefficients and wear loss rates according to the SAE test specification. Using the instrumented indentation method, yield strength and tensile strength were measured. Friction coefficients, 0.386 - 0.489, and wear loss rates, 1.0% - 3.7% are obtained. The range of yield strength and tensile strength are 21.4 MPa - 105.3 MPa and 39.5 MPa - 176.4 MPa respectively.

Robotic Assembly Using Configuration and Force/Torque Information of Tactile Sensor System (접촉센서의 형상과 힘/토크 정보를 이용한 로봇조립)

  • 강이석;김근묵;윤지섭;조형석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.12
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    • pp.2315-2327
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    • 1992
  • A robot assembly method which uses configuration and force/torque information of tactile sensor system and performs chamferless peg-in-hole tasks is suggested and experimentally studied. When the robot gripes the peg with random orientation, the realignment of the peg to the hole center line is successfully performed with the gripping configuration information of the tactile sensor and the inverse kinematics of the robot. The force/torque information of the tactile sensor makes it possible to control the contacting force between mating parts during hole search stage. The suggested algorithm employs a hybrid position/force control and the experiments show that the algorithm accomplishes well peg-in-hole tasks with permissible small contacting force. The chamferless peg-in-hole tasks with smaller clearance than the robot repeatibility can be excuted without any loss or deformation of mating parts. This study the possibility of precise and chamferless parts mating by robot and tactile sensor system.

Analysis and Design of high-efficiency Permanent Magnet Synchronous Motor/Generator for Renewable Energy Application (신재생 에너지 적용을 위한 고효율 영구자석 동기 전동/발전기의 해석 및 설계)

  • You, Dae-Joon;Kim, Il-Jung
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.5
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    • pp.955-964
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    • 2011
  • In renewable energy system such as flywheel energy storage system, wind power and solar power, the motor/generator is the important key for offering the electric energy to the electric loads. For example, the heavy and large flywheel is rotated by electromagnetic torque of pemanent magnet synchronous motor (PMSM) and, in case of a breakdown of electric current, the PMSM used as generator supplies electric energy for the various electric utilities using mechanical rotation energy of the flywheel. Thus, design of a motor/generator should be performed in effort to reduce cogging torque and electromagnetic loss for high efficiency. In our paper, a slotless permanent magnet synchronous motor/generator (SPMSM/G) with output power 15kW at the rotor speed 18000rpm is designed from electromagnetic analysis and dynamic performance analysis. In analytical approach, design parameters such as back electro-motive force (back EMF), inductance and electromagnetic torque are derived from analytical method which is one of the electromagnetic analysis method. And using the design parameters, this paper deal with system design considering the driving characteristics and electric load in required power. Finally, the analytical results are verified by the experiment and finite element method (FEM).

Realization of Torsional Response based on Multi-mass Modeling of Turbine-Generator Shaft System (터빈 발전기 축 시스템의 다중 질량체 모델링을 통한 비틀림 응답 구현)

  • Park, Ji-Kyung;Cho, Gyu-Jung;Sohn, Seung-Hyun;Chung, Se-Jin;Kim, Chul-Hwan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.2
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    • pp.201-207
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    • 2015
  • Turbine-generator torsional response is caused by interaction between electrical transient air-gap torque and mechanical characteristics of turbine-generator shafts. If torsional shaft torque exceeds a certain threshold, the loss of fatigue life may occur and, in the end, it is possible to happen permanent shaft failure. Therefore, it is required to understand the torsional response for reliable operation and protection of turbine-generator shaft system. In this paper, we introduced multi-mass modeling method of turbine-generator shaft system using mechanical-electrical analogy and state-space equation to verify the transient torsional response based on ElectroMagnetic Transient Program (EMTP). These simple realization methods for turbine-generator shaft torsional response could be helpful to understand torsional interaction phenomena and develop the transient torque reduction countermeasures for turbine-generator shaft system.

Design and optimization of 900kW class PMSG, based on Unison U50 model (Unison U50 직접구동 영구자석 발전기를 기반으로 한 900kW급 동기발전기 설계 및 최적화)

  • Kim, Tae-Hun;Lee, Sang-Woo;Kim, Dong-Eon;Chung, Chin-Wha;Park, H.C.
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.423-426
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    • 2009
  • POSTECH Graduate School of Wind Energy is trying to upgrade the PMSG used for Unison U50 to 900 kW class. Intensive optimization efforts are carried out the reduce the axial size and total weight of the generator while increasing the rated output to 900 kW. The generator features 3.32m stator inner radius, 671mm stator length, 84 pole, 25 rated rpm and 31.6kN/$m^2$ shear force density. To reduce the gross weight, the stronger magnetic material is applied with optimal magnet size resulting lowest cogging torque. Also, instead of stator skewing the stator, the magnet position along the circumference is optimized to further reduce the cogging torque. This scheme eliminates the stator skewing procedure and may enhance the productivity. This method also reduces the total harmonic distortion. In this report, upgrade method, no-load line to line voltage and phase voltage, cogging torque, loss calculations and thermal analysis are presented.

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Efficiency Improvement of Inverter Fed Induction Machine System Using Neural Network (신경망을 이용한 유도전동기-인버터 시스템의 효율향상)

  • Ryu, Joon-Hyoung;Lee, Seung-Chul;Choy, Ick;Kim, K.B.;Lee, K.W.
    • Proceedings of the KIEE Conference
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    • 1998.07f
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    • pp.1984-1986
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    • 1998
  • This paper presents an optimal efficiency control for the inverter fed induction machine system using neural network. The motor speed and the load torque vary the efficiency characteristics of an induction motor. The optimal slip frequency has nonlinearity varied by the load torque as well as the motor speed. The induction motor is driven using the inverter system and the indirect vector control method which input is slip frequency. The neural network for estimating the optimal slip frequency has two input layer(the motor speed and the load torque) and one output layer(the optimal slip frequency that minimize the input power). Learning algorithm of the neural network is the back-propagation. Using the equivalent circuit including the nonlinearity of the induction motor, the loss reduction is analyzed quantitatively. Experimental results are shown noticeable power savings by proposed scheme in high speed and light load conditions.

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A Study on Design of 50kW PMSG for Micro-grid Application (마이크로그리드용 50kW급 PMSG 설계에 관한 연구)

  • Jeong, Moon-Seon;Moon, Chae-Joo;Kim, Hyoung-Gil;Chang, Young-Hak;Park, Tae-Sik
    • The Journal of the Korea institute of electronic communication sciences
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    • v.9 no.4
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    • pp.527-536
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    • 2014
  • In this paper, the 50kW aerogenerator which is applicable to the microgrid was designed and analyzed by using commercial simulation program Maxwell 2D. Particularly, the suggested PMSG to reduce the cogging torque introduced the offset and skew concept. The suggested optimal value of offset and skew was decided by 2mm and 60 degree of electric angle. The simulation results of the PMSG when load operation condition showed the average harmonic distortion 1.3%, voltage 322.41V, current 94.95A, and iron loss 9.73W, eddy current loss 73.68W, copper loss 3.52kW. The capacity of aerogenerator calculated 61.56kW, and the suggested design process can be applied to higher capacity generator.

Characteristics Analysis of Induction Generator with a Change in Rotor Speed (회전속도 변화에 따른 유도발전기의 특성 해석)

  • Kim, Jong-Gyeum;Park, Young-Jeen;Kim, Il-Jung;Kim, Young-Kuk
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.12
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    • pp.2225-2229
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    • 2011
  • Squirrel cage induction motor is the main driving system of industrial field and familiar with its use in a large variety of applications. However, many engineer are unfamiliar with the induction generator, even though no difference exists between both machines except for the mode of operation. But an induction generator is commonly used for micro & small hydro power applications due to its simplicity, reliability, low cost and robustness. Input and output of induction motor has turned against at the induction generator operation. Rotation speed of induction generator is small faster than induction motor. As output of induction machines increases with the increasement of speed, so loss is same. Actually, generator efficiency is lower than motor at this condition. If induction generator is connected with mechanical load, total efficiency is decreased. In this paper, we analyzed that input, output, torque and efficiency is different from each other above and below synchronous speed.