• Title/Summary/Keyword: tool shape

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Development of an Unparalleled Shape Weld Nut Optimized by Forging Analysis Tool (단조 해석을 통한 비대칭 날개면 용접 너트의 최적 공정 설계)

  • Park, J.H.;Seo, J.Y.;Seol, J.Y.;Hwang, W.S.;Lee, K.H.;Kim, J.Y.
    • Transactions of Materials Processing
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    • v.27 no.2
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    • pp.81-86
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    • 2018
  • In the cold forming process, it is not easy to fabricate a asymmetric type nut, due to the difficulty in the exact prediction of metal-flow. As we have identified, in that case, it often results in the various forging defects such as burrs, and an incomplete shape, as well as other problems because of this issue. In the current study, we introduce the development of an unparalleled shape Weld Nut by using a forging analysis tool (AFDEX). For the multi-forming machine, the optimized shapes of each intermediate product (step product) could be found by the use of a model for the prediction and analysis of various types, sizes and heights. Chiefly, forging tools were prepared based on the simulation results and an unparalleled shape could be prepared at one time without any burrs, incomplete shape and size.

2D Virtual Color Hairstyler with Skinny Smudge Tool (스키니 스머지 툴을 이용한 2D 가상 컬러 헤어스타일러)

  • Kwak, Noyoon
    • Proceedings of the Korea Contents Association Conference
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    • 2009.05a
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    • pp.776-783
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    • 2009
  • This paper is related to a 2D virtual color hairstyler using skinny smudge tool. The smudge tool is the popular graphic tool embedded in Adobe Photoshop. The smudge tool is used to smear paint on your canvas. The effect is much like finger painting. You can use the smudge tool by clicking on the smudge icon and clicking on the canvas and while holding the mouse button down, dragging in the direction you want to smudge. A disadvantage of previous smudge tool is to also smear pixels in the undesired region according to generating the target image as blending all pixels in a diameter of the master. In this paper to reduce the disadvantage, the skinny smudge tool based on the image segmentation for a master shape is proposed. The proposed skinny smudge tool has the advantage of applying the smudge effect to the desired regions regardless of the background as the master shape adhered closely to the contour shape is extracted by color image segmentation.

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A study on the deburring process using brush grinding (브러시 연삭을 이용한 공작물의 면취 가공에 대한 연구)

  • 백재용
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.507-512
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    • 2000
  • Due to increasing demand toward improving product quality, various methodologies have been introduced. A brush type grinding tool is one of the most frequently used one to facilitate required process. In order to produce consistent burr shape, various machining conditions have been combined applied to disk grinding process. It has been observed that the burr dimension(shape and width) depends on the inclination angle between grinding disk and workpiece. Drastic increase of tool Wear has been also observed along the inclination angle variation. Various burr shapes have been captured and analyzed using image processing technique.

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A Study on Sasang Constitutional Classification Factor using Sasang Constitutional Analysis Tool 2 (사상체질진단툴 2를 활용한 사상체질 분류 인자 연구)

  • Kim, Eun-Ju;Seo, Seung-Ho;Park, Seong-Eun;Na, Chang-Su;Son, Hong-Seok
    • Journal of Sasang Constitutional Medicine
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    • v.30 no.3
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    • pp.40-47
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    • 2018
  • Objectives The purpose of this study is to analyze the factors contributing to the classification of Sasang Constitution using Sasang Constitutional Analysis Tool 2. Methods A total of 99 subjects were assessed for the classification of Sasang Constitution using four measurement factors (face, voice, body shape, and questionnaire information) of Sasang Constitutional Analysis Tool 2. Results Taeeumin had significantly higher body weight and BMI. In the result of the agreement between the judgment of the four measurement factors and the final judgment of Sasang Constitution, the agreement degree of Soeumin was the highest value of 2.6. Taeeumin, Soeumin, and Soyangin showed the highest agreement with the individual judgment of face, body shape and questionnaire, and body shape, respectively. Conclusions It is difficult to conclude that any individual factor contributes significantly to the classification of Sasang Constitution. Further study on Sasang Constitutional Analysis Tool 2 involving more peoples is needed in order to determine the factors contributing to the classification of Sasang Constitution.

Optimum Shape Design of Cemented Carbide Micro-Drill in Consideration of Productivity

  • Kim, Gun-Hoi;Kwon, Ji-Yong;Lee, Sung-Goo
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.264-268
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    • 2003
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

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Optimum Manufacturing Processes of Micro-drill (마이크로 드릴의 최적 생산설계)

  • Kim, Gunhoi
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.1 no.1
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    • pp.109-116
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    • 2002
  • Resently, reduction of industrial products in size and weight has increased by the application of micro-drill for gadgets of high precision and gave rise to a great interest in a micro-drilling. Due to the lack of tool stiffness and the chip packing, micro-drilling requires not only the robust tool structure which has not affected by the vibration, but also the effective drilling methods designed to prevent tool fracture from cutting troubles. Firstly, this paper presents a new manufacturing process of micro-drill for improving the product rate and an optimum shape of micro-drill for lengthening the tool life, and secondly suggests between tool life and drilling torque acquired in the inprocess monitoring system.

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Determination of Initial Billet Shape to Improve Dimensional Accuracy in Backward Extruded Cups (후방압출공정에서 치수정밀도 향상을 위한 초기소재형상 결정)

  • Kim, H.C.;Kim, T.H.;Park, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.2
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    • pp.129-135
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    • 1997
  • Experimental studies have been carried out to obtain uniform cups by one operation of backward extrusion. A lot of factors on dimensional accuracy of backward extruded cups are billet material, billet shape, punch shape, punch velocity, geometry of tool, tool material, and lubrication etc. In manufacturing cup-shaped parts by backward extrusion, it is very important to design the initial billet shape or the preform. The objective of this paper is to find that the shape of the initial billet is related to dimensional accuracy and also to manufacture the more accurate product simultaneously reducing the loss of material as forming the shape of the initial billet by means of upsetting.

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A study on the capability of edge shape milling tool with the operatio parameters of equipment (장비운영요소변화에 따른 석재측면 성형공구의 성능시험 연구)

  • 선우춘
    • Tunnel and Underground Space
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    • v.8 no.4
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    • pp.332-341
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    • 1998
  • Conventional polishing of stone panel edges has been done by hand. While this has changed somewhat with the advent of automatic machines, it is still very much a hand finishing technology. For the development of edge shape milling tool, the primary test on characteristics of edge shape milling tool was carried out. This paper presents the results of tests focused upon the milling capability that was varied by the variables of operation parameters. Author tried to confirm the effect of six operation parameters of equipment such as rotation speed, advance speed, applied load, water flow rate and rotational direction. The result from test was described in term of shape milling capability that was defined as cutting volume of rock by unit weight of tool wear. The variance of the results could indicate the optimum level of each operating parameters. The test was also carried out to determine the abrasion resistance varied according to the abrasive flow rate. The abrasion resistance was increased with the abrasive flow rate, but over some rate it was not changed.

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Development of Automatic Tool Changer of SMA Tool Holder (SMA를 이용한 공구홀더의 자동공구교환장치 개발)

  • Lee, Sungcheul;Ro, Seung-Kook;Park, Jong-Kweon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.1
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    • pp.1-6
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    • 2016
  • Micromanufacturing is a useful system for reducing energy consumption. For micromanufacturing, tool clamping and workpiece clamping are important components to realize the machining process. Therefore, a shape memory alloy (SMA) ring type tool holder is developed. In addition, this holder needs cooling and heating processes to execute the tool clamping process. This study suggests a cooling/heating device based on peltier elements. The device will be applied to the heating/cooling process of an automatic tool changer (ATC) for the SMA tool holder. This study introduces the configuration and operating principle of the proposed ATC system. The description and prototype evaluation of this system were given. Plastic bolt and aluminum block were selected to enhance the cooling performance, and the installed tool was changed in 17 s during the experiments.

A Study on the Development of Analysis Model for Prediction of Relative Deformation between Cutting Tool and Workpiece (공구와 공작물의 상대적 변형량 예측을 위한 해석모델 개발에 관한 연구)

  • Lee, Mun-Jae;Hwang, Young-Kug;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.4
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    • pp.20-26
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    • 2010
  • Any relative deformation between the cutting tool and the workpiece at the machining point, results directly in form and dimensional errors. The source of relative deformations between the cutting tool and the workpiece at the contact point may be due to thermal, weight, and cutting forces. This paper presents an investigation into dry and fluid machining with the objective of evaluating shape accuracy effect for the turning process of Al6061. The thermal distribution of cutting tool and cutting force was predicted using finite element method after measuring the temperature of the tool holder. To reach this goal, shape accuracy turning experiments are carried out according to cutting conditions with dry and fluid machining methods. The variable cutting conditions are cutting speed, depth of cutting and feed rate.