• Title/Summary/Keyword: tool quality

검색결과 3,177건 처리시간 0.026초

생산성을 중시한 초경합금 소재 마이크로 드릴의 최적 형상설계 (Optimum Shape Design of Cemented Carbide Micro-drill in Consideration of Productivity)

  • 김건회
    • 한국공작기계학회논문집
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    • 제13권3호
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    • pp.133-140
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    • 2004
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

환기시스템의 성능평가를 위한 통합 시뮬레이션 Tool의 개발 (A Development of Coupled Simulation Tool to Evaluate Performance of Ventilation System)

  • 조왕희;송두삼
    • 설비공학논문집
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    • 제18권2호
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    • pp.112-121
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    • 2006
  • To evaluate the performance of ventilation system properly, the correlations among the ventilation rate, indoor air-quality and cooling/heating load should be analysed. In this study, simulation tool to analyze the performance of ventilation system was developed. The simulation tool is based on the TRNSYS and some modules to calculate concentration of pollutants with the operation of ventilation system and to decide the signal of ventilation system were newly developed in this study. And these modules coupled with building load and heating/cooling simulation modules. To verify the validity of developed simulation tool, comparison study between simulation and field study were accomplished. As results, the simulation tool developed in this study can be used to predict the performance of ventilation system with accuracy.

초경합금 소재 마이크로드릴의 가공특성 평가 (Analysis of Characteristic Evaluation of Microdrilling for the Cemented Carbides Materials)

  • 김건회
    • 한국공작기계학회논문집
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    • 제11권6호
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    • pp.52-59
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    • 2002
  • Resently, reduction of industrial products in size and weight has increased by the application of micro-drill for gadgets of high precision and gave rise to a great interest in a micro-drilling. Due to the lack of tool stiffness and the chip packing, micro-drilling requires not only the robust tool structure which has not affected by the vibration, but also the effective drilling methods designed to prevent tool fracture from cutting troubles. Firstly, this paper presents a optimum characteristic evaluation method of 0.15mm microdrill in consideration of new manufacturing processes for improving the product rate and extend the tool life, and secondly suggest between microdrilling characteristic properties of tool md evaluation of workpiece quality through experiment.

고해상도 위성 SAR 영상품질 성능 분석 툴 개발 (Development of SAR Image Quality Performance Analysis Tool for High Resolution Spaceborne Synthetic Aperture Radar)

  • 오태봉;정철호;송선호;신재민;곽영길
    • 한국항공우주학회지
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    • 제38권2호
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    • pp.188-194
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    • 2010
  • 본 연구에서는 영상레이다 (SAR)의 영상품질 분석 변수 및 확장 보간법, 배경레벨 제거 기법 등의 분석 기법을 정의하고 이를 바탕으로 SAR 영상품질 분석 툴을 개발하였다. 개발된 SAR 영상품질 분석 툴은 크게 점 표적 분석 (PTA) 모듈, 분산 표적 분석 (DTA) 모듈, 모호성 분석 (AMA) 모듈, NESZ 분석 (NESZA) 모듈, 총 4개의 주요 모듈로 구성된다. 개발 툴은 SAR 제품 파일 포맷에서 다양한 시스템 파라미터 추출하고, 이를 바탕으로 임펄스 응답 특성, 방사 성능, 모호성 등의 SAR 영상 품질 변수를 계산한다.

소프트웨어 품질평가 도구(ESCORT)의 설계 및 구현 (Development of Software Quality Assessment Tool)

  • 양해술;권기현;이하용;조영식;이용근;박정호;허태경
    • 한국정보처리학회논문지
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    • 제2권2호
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    • pp.185-198
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    • 1995
  • 본 연구는 소프테워어의 품질을 평가하기 위한 소프트웨어 품질평가 도구의 개발 에 관한 것으로 소프트웨어 품질을 평가하기 위한 체계를 구축하고 소프트웨어 품질 평가 활동을 지원하는 소프트웨어 품질평가도구를 개발하는 것을 목적으로 한다. 소 프트웨어 품질평가 체계는 GQM(Goal-Question-Metrics) 방법론에 의거하여 프로그램의 기능성, 유지보수성, 복잡성 및 객체지향성에 대한 부분을 포함하는 체계로 구성한다. 또한 소프트웨어 품질평가 도구는 개발자, 구매자 및 이용자간의 주관적인 요소를 배 제한 형태로 자동화된 평가를 행하는 것으로 소프트웨어 분석 시스템과 분석 과정을 일관성있게 지원하는 사용자 인터페이스에 대한 부분으로 구분된다. 본 논문의 목적은 소프트웨어 품질을 소프트웨어 개발 중이나 개발 완료후에 평가하여 소프트웨어 개발 비용과 유지보수 비용을 감소함으로써 소프트웨어의 생산성을 향상시키는 것이다.

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원형 톱날의 형태와 마모가 유리 탄소섬유 하이브리드 복합재료의 절단 품질에 미치는 영향 (Effect of the Circular Saw-Blade Type and Wear on the Cutting Quality of a Glass Carbon-Fiber Hybrid Composite)

  • 백종현;주창민;김수진;박윤옥
    • 한국기계가공학회지
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    • 제20권10호
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    • pp.72-79
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    • 2021
  • A circular saw is an effective tool for cutting glass and carbon-fiber hybrid composites. This study investigated tool wear and cut quality when reusing saw blades. The carbide saws wear four times faster than the new ones, and polycrystalline diamond (PCD) is very resistant to tool wear, except at the end of its lifespan. The cut cross-section quality is affected by the blade type, tool wear, and spindle speed. Alternate top bevel (ATB)-type blades are suitable for cutting fiber-reinforced plastics, but triple-chip grind (TCG)-type blades are unsuitable because they cause fiber-pullout defects. Tool wear and low spindle speeds increase the occurrence of arc scratches, due to the rear saw blade. A microscopic examination showed that the burr, which is a mixture of fiber chips and epoxy matrix, was bonded on top, and glass-fiber delamination occurred on the bottom glass-fiber-reinforced polymer (GFRP) surface.

고경도 금형강의 진동 가공에 대한 연구 (A study on the vibration cutting of high-hardness mold steel)

  • 김종수
    • Design & Manufacturing
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    • 제16권3호
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    • pp.39-43
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    • 2022
  • In this study, we designed an vibration cutting tool that can achieve improvements such as low cutting force, interrupted chip evacuation and better surface quality of cutting performance to obtain high-quality surface roughness and improvement of tool wear, which is an issue in the machining of high-hardness mold steel. Among the resonance frequency modes of the vibration cutting tool, the bending mode was used to maximize the driving amplitude of the vibration tool tip, and the resonance frequency was confirmed through the finite element method. After measuring the actual resonant frequency of the designed tool using an optical fiber sensor, the cutting force and machining surface of vibration cutting and conventional cutting were compared and analyzed in the turning process of high hardness mold steel (STAVAX). As a result of the experiment, the cutting force was reduced by about 20 % compared to the conventional cutting process, and the surface roughness was also improved by about 60 %. This study suggested that the tool wear and surface quality of high-hardness steel can be improved through the vibration cutting method in the machining of high hardness mold steel.

탄소섬유 강화 복합재 가공용 드릴 공구 개발 및 홀 가공성 평가 (Development of a Drill Tool for CFRP Machining and Evaluation of Drilling Processing)

  • 사민우
    • 한국기계가공학회지
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    • 제19권3호
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    • pp.8-13
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    • 2020
  • Carbon fiber-reinforced plastics (CFRPs) are extremely strong and light fiber-reinforced plastics containing carbon fibers. CFRPs can be expensive to produce, but are commonly used wherever high strength-to-weight ratio and rigidity are required, such as in the aerospace, automotive, and ship superstructure industries. In CFRP drilling, the tool performance greatly varies depending on the tool shapes, cutting conditions, and diamond coating. This study developed a new type of tungsten carbide drill with multi-blade edges to evaluate the surface quality of CFRP materials according to the coating thickness of diamond-coated drills. Experiments on tool wear, surface roughness, and burr formation were conducted. The bore exit quality of a 12 mμ -coated drill was better than that of a 6 mμ -coated drill. The superior effects of the 12 mμ -coated drill and the good surface quality of CFRP were also demonstrated.

공작기계 특성을 고려한 최적연삭조건 설정방법 (Establishment Method of Optimum Grinding Conditions Considered with Machine Tool Characteristics)

  • 김건희
    • 한국생산제조학회지
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    • 제7권5호
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    • pp.59-65
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    • 1998
  • In order to utilize the information of well-know grinding database or grinding machine characteristics, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable. therefore it is desirable for database, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied on the occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish the optimum grinding conditions which could maximize the grinding efficiency.

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Optimum Shape Design of Cemented Carbide Micro-Drill in Consideration of Productivity

  • Kim, Gun-Hoi;Kwon, Ji-Yong;Lee, Sung-Goo
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2003년도 ICCAS
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    • pp.264-268
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    • 2003
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

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