• Title/Summary/Keyword: tool deflection

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An Experimental Study of Fastening System for Vertical Directions (체결장치의 수직 방향에 대한 실험적 연구)

  • Kim, Jung-Hun;Han, Sang-Yun;Lim, Nam-Hyoung;Kang, Young-Jong
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.1312-1319
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    • 2006
  • Several countries including Korea, Japan and European countries have reached the stage of planning, constructing their high-speed railway systems. High-speed train will become a key tool for intercity passenger transportation. Before that, safety of high-speed train must be secured. It is connected directly with track. The track is composed of ballast, tie, fastening and rail. Also, the fastening system makes tie and rail connect. In this case of the railway bridges used concrete slab track, the deflection of the bridge cause uplife of the rail at the areas between segments. In the structural analysis about it, stiffness of the fastening systems has been assumed. Therefore, use of the stiffness according to an experimental study needs. In this study, the stiffness values of various types of fastening systems are determined by the experiment and the structural behavior of fastening system is analyzed.

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Conformable solution of fractional vibration problem of plate subjected to in-plane loads

  • Fadodun, Odunayo O.;Malomo, Babafemi O.;Layeni, Olawanle P.;Akinola, Adegbola P.
    • Wind and Structures
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    • v.28 no.6
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    • pp.347-354
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    • 2019
  • This study provides an approximate analytical solution to the fractional vibration problem of thin plate governing anomalous motion of plate subjected to in-plane loads. The method of variable separable is employed to transform the fractional partial differential equations under consideration into a fractional ordinary differential equation in temporal variable and a bi-harmonic plate equation in spatial variable. The technique of conformable fractional derivative is utilized to solve the resulting fractional differential equation and the approach of finite sine integral transform method is used to solve the accompanying bi-harmonic plate equation. The deflection field which measures the transverse displacement of the plate is expressed in terms of product of Bessel and trigonometric functions via the temporal and spatial variables respectively. The obtained solution reduces to the solution of the free vibration problem of thin plate in literature. This work shows that conformable fractional derivative is an efficient mathematical tool for tracking analytical solution of fractional partial differential equation governing anomalous vibration of thin plates.

Fabrication of copper thin foils with 36 microns by cold rolling (냉간 압연 공정에 의한 두께 $36{\mu}m$ 동극박 제조 공정 해석)

  • Lee, S.H.;Kim, B.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.413-416
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    • 2007
  • In general, by means of the electrodepositing technique, a copper foil sample was prepared with a high purity and a high density. But the mechanical properties of the electrodepositing copper foil was lower than it's the rolling copper foil. However, the production of copper foil with approximately 36 microns thick in rolling process was very difficult. This paper describes the outline of the high accuracy cold rolling in 6 high mill which was developed for the purpose of rolling very thin accurate gauge copper foil(36 micron thick), and give several rolling characteristic of 600 mm wide copper foil. a) Large strain can be accumulated pass by pass in industrial multi-pass rolling processing to overcome large critical strain for thickness accuracy through optimization of rolling schedule. b) Also, permissible tension for rolling 0.45 $\sim$ 0.036 mm thick copper strip stably in accordance with the each pass work had been established by FEM simulation results. c) During the plate rolling process, considerable values of the forces of material pressure on the tool occur. These pressures cause the elastic deformation of the roll, thus changing the shape of the deformation region. A numerical simulation of roll deflection during cold rolling is presented in the paper. d) The proposed pass schedule can roll very thin copper foil of 36 micron thickness to a tolerance of ${\pm}1$ microns. The validity of simulated results was verified into rolling experiments on the copper foil.

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Computational optimisation of a concrete model to simulate membrane action in RC slabs

  • Hossain, Khandaker M.A.;Olufemi, Olubayo O.
    • Computers and Concrete
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    • v.1 no.3
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    • pp.325-354
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    • 2004
  • Slabs in buildings and bridge decks, which are restrained against lateral displacements at the edges, have ultimate strengths far in excess of those predicted by analytical methods based on yield line theory. The increase in strength has been attributed to membrane action, which is due to the in-plane forces developed at the supports. The benefits of compressive membrane action are usually not taken into account in currently available design methods developed based on plastic flow theories assuming concrete to be a rigid-plastic material. By extending the existing knowledge of compressive membrane action, it is possible to design slabs in building and bridge structures economically with less than normal reinforcement. Recent research on building and bridge structures reflects the importance of membrane action in design. This paper describes the finite element modelling of membrane action in reinforced concrete slabs through optimisation of a simple concrete model. Through a series of parametric studies using the simple concrete model in the finite element simulation of eight fully clamped concrete slabs with significant membrane action, a set of fixed numerical model parameter values is identified and computational conditions established, which would guarantee reliable strength prediction of arbitrary slabs. The reliability of the identified values to simulate membrane action (for prediction purposes) is further verified by the direct simulation of 42 other slabs, which gave an average value of 0.9698 for the ratio of experimental to predicted strengths and a standard deviation of 0.117. A 'deflection factor' is also established for the slabs, relating the predicted peak deflection to experimental values, which, (for the same level of fixity at the supports), can be used for accurate displacement determination. The proposed optimised concrete model and finite element procedure can be used as a tool to simulate membrane action in slabs in building and bridge structures having variable support and loading conditions including fire. Other practical applications of the developed finite element procedure and design process are also discussed.

Induction Motor Bearing Damage Detection Using Stator Current Monitoring (고정자전류 모니터링에 의한 유도전동기 베어링고장 검출에 관한 연구)

  • Yoon, Chung-Sup;Hong, Won-Pyo
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.19 no.6
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    • pp.36-45
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    • 2005
  • This paper addresses the application of motor current spectral analysis for the detection of rolling-element bearing damage in induction machines. We set the experimental test bed. They is composed of the normal condition bearing system, the abnormal rolling-element bearing system of 2 type induction motors with shaft deflection system by external force and a hole drilled through the outer race of the shaft end bearing of the four pole test motor. We have developed the embedded distributed fault tolerant and fault diagnosis system for industrial motor. These mechanisms are based on two 32-bit DSPs and each TMS320F2407 DSP module is checking stator current The effects on the stator current spectrum are described and related frequencies are also determined. This is an important result in the formulation of a fault detection scheme that monitors the stator currents. We utilized the FFT(Fast Fourier Transform), Wavelet analysis and averaging signal pattern by inner product tool to analyze stator current components. Especially, the analyzed results by inner product clearly illustrate that the stator signature analysis can be used to identify the presence of a bearing fault.

Evaluation of Cutter Orientations in 5-Axis High Speed Milling of Turbine Blade (터빈블레이드의 5축 고속가공에서 가공경로와 공구기울임 방향의 선정)

  • 임태순;이유하;이득우;김정석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.155-160
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    • 2002
  • Recently, the development of aerospace and automobile industries has brought new technological challenges, rebated to the growing complexity of products and the new geometry of the models. High speed milling with a 5-Axis milling machine has been widely used fur 3D sculptured surface parts. When turbine blades are machined by a 5-axis milling, their thin and cantilever shape causes vibrations, deflections and twists. Therefore, the surface roughness and the waviness of the workpiece are not good. In this paper, the effects of cutter orientation and the lead/tilt angle used to machine turbine blades with a 5-axis high speed ball end-milling were investigated to improve geometric accuracy and surface integrity. The experiments were performed using a lead/tilt angle of 15$^{\circ}$ to the workpiece with four cutter directions such as horizontal outward, horizontal inward, vertical outward, and vortical inward directions. Workpiece deflection, surface roughness and the machined surface were all measured with various cutter orientations such as cutting directions, and lead/tilt angle. The results show that the best cutting strategy for machining turbine blades with a 5-axis milling is horizontal inward direction with a tilt angle.

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A Study on Six Sigma Robust Design of Gripper Part for LCD Transfer System (식스 시그마 기반 LCD이송장치의 Gripper부 강건설계에 관한 연구)

  • Chung, W.J.;Jung, D.W.;Kim, S.B.;Yoon, Y.M.
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.65-71
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    • 2006
  • This paper presents the robust design of gripper part for a high-speed LCD(Liquid Crystal Display) transfer system. In this paper, the $1^{st}$ DOE(Design of Experiment) is conducted to find out main-effect factors for the design of gripper part. Thirty-six analysis are performed using $ANSYS^{(R)}$ and their results are statistically analyzed using $MINITAB^{(R)}$, which shows that the factors, i.e., First-width, Second-width, Rec-width, and thickness of gripper part, are more important than other factors. The main effect plots shows that the maximum deflection and mass of gripper part are minimized by increasing First-width, Second-width, Rec-width and thickness. The $2^{nd}$ DOE is conducted to obtain RSM(Response Surface Method) equation. The CCD(Central Composite Design) technique with four factors is used. Optimum design is conducted using the RSM equation. Genetic algorithm is used for optimal design. Six sigma robust design is conducted to find out a guideline for control range of design parameter. To obtain six sigma level quality, the standard deviations of design parameters are shown to be controlled within 5% of average design value.

A Combined Bearing Arrangement for High Damping Spindle Systems (고감쇠 주축 시스템을 위한 베어링의 복합배열에 관한 연구)

  • Lee, C.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.10
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    • pp.139-145
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    • 1996
  • The machining accuracy and performance is largely influenced by the static, dynamic and thermal characteristics of spindle systems in machine tools, because the spindle system is a intermedium for cutting force from tool and machine powef from motor. Large cutting force and power are transmitted by bearing with a point or line contact. So, the spindle system is the static and dynamic weakest point in machine structure. For improvement of static stiffness of spindle system can be changed design parameters, such as diameter of spindle, stiffness of bearing and bearing span. But for dynamic stiffness, the change of the design parameters are not useful. In this paper, the combined bearing arrangement is suggested for high damping spindle system. The combined bearing arrangement is composed of tandem double back to back arrangement type ball bearins and a high damping hydrostatic bearing. The variation of static deflection and amplitude in first natural frequency is evaluated with the location of hydrostatic bearing between front and rear ball bearing. The optimized location of hydrostatic bearing for high static and dynamic stiffness is determined rapidly and exactly using the mode shape and transfer function of spindle. The calculation of damping effect on vibration by unbalance of grinding wheel and pulley in optimized spindle system is carried out to verify the validity of the combined bearing arrangement. Finally, the simulation of grinding process show that the surface roughness of workpiece with high damping spindle system is 60% better than with ball bearing spindle system.

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A DQ nonlinear bending analysis of skew composite thin plates

  • Malekzadeh, P.
    • Structural Engineering and Mechanics
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    • v.25 no.2
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    • pp.161-180
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    • 2007
  • A first endeavor is made to exploit the differential quadrature method (DQM) as a simple, accurate, and computationally efficient numerical tool for the large deformation analysis of thin laminated composite skew plates, which has very strong singularity at the obtuse vertex. The geometrical nonlinearity is modeled by using Green's strain and von Karman assumption. A recently developed DQ methodology is used to exactly implement the multiple boundary conditions at the edges of skew plates, which is a major draw back of conventional DQM. Using oblique coordinate system and the DQ methodology, a mapping-DQ discretization rule is developed to simultaneously transform and discretize the equilibrium equations and the related boundary conditions. The effects of skew angle, aspect ratio and different types of boundary conditions on the convergence and accuracy of the presented method are studied. Comparing the results with the available results from other numerical or analytical methods, it is shown that accurate results are obtained even when using only small number of grid points. Finally, numerical results for large deflection behavior of antisymmetric cross ply skew plates with different geometrical parameters and boundary conditions are presented.

A Finite Element Analysis based on Higher-Order Zig-Zag Shell Theory for Laminated Composites with Multiple Delamination (다중 층간 분리부가 내재된 복합재 쉘 고차 지그재그 모델의 유한요소 해석)

  • 오진호;조맹효
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.10a
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    • pp.229-236
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    • 2004
  • A new three-node triangular shell element based on higher order zig-zag theory is developed for laminated composite shells with multiple delaminations. The present higher order zig-zag shell theory is described in a general curvilinear coordinate system and in general tensor notation. All the complicated curvatures of surface including twisting curvatures can be described in an exact manner in the present shell element because this element is based on geometrically exact surface representation. The displacement field of the proposed finite element includes slope of deflection. which requires continuity between element interfaces. Thus the nonconforming shape function of Specht's three-node triangular plate bending element is employed to interpolate out-of-plane displacement. The present element passes the bending and twisting patch tests in flat surface configurations. The developed element is evaluated through the buckling problems of composite cylindrical shells with multiple delaminations. Through the numerical examples it is demonstrated that the proposed shell element is efficient because it has minimal degrees of freedom per node. The accuracy of the present element is demonstrated in the prediction of buckling loads and buckling modes of shells with multiple delaminations. The present shell element should serve as a powerful tool in the prediction of buckling loads and modes of multi-layered thick laminated shell structures with arbitrary-shaped multiple delaminations.

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