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Machining Accuracy for Large Optical Mirror using On-Machine Spherical Surface ]Referenced Shack-Hartmann System (On-Machine 구면기준 Shack-Hartmann 장치를 이용한 대형 반사경의 가공 정밀도 연구)

  • Hong Jong Hui;Oh Chang Jin;Lee Eung Suk;Kim Ock Hyn
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.5 s.236
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    • pp.726-733
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    • 2005
  • A spherical surface referenced Shack-Hartmann method is studied for inspecting machining accuracy of large concave mirror This method is so strong to the vibration environment for using as an on-machine inspection system during polishing process of large optics comparing with the interferometry. The measuring uncertainty of the system is shown as less than p-v 150 m. On-machine measured surface profile data with this method is used for feed back control of the polishing time or depth to improve the surface profile accuracy of large concave mirror. Also, the spherical surface referenced Shack-Hartmann method is useful for measuring aspheric such as parabolic or hyperbolic surface profile, comparing that the interferomehy needs a special null lens, which is to be a reference and difficult to fabricate.

The Effects of the Drive-in Process Parameters on the Residual Stress Profile of the p+ Thin Film (후확산 공정 조건이 p+ 박막의 간류 응력 분포에 미치는 영향)

  • Park, T.G.;Jeong, O.C.;Yang, S.S.
    • Proceedings of the KIEE Conference
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    • 1998.11c
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    • pp.1007-1009
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    • 1998
  • In this paper, the effects of the drive-in process parameters on the residual stress profile of the p+ silicon film has been investigated. All the residual stress profile has been estimated by the second-order polynomial. All the coefficients of the polynomial have been determined from the measurement of the deflections of cantilevers and a rotating beam by using a surface profiler meter and by means of focusing a calibrated microscope. As the drive-in temperature or the drive-in time increases, the boron concentration decreases and the magnitude of the average residual stress decreases. If the boron concentration decreases the tensile residual stress decreases except near the surface where the magnitude of compressive residual stress increases.

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Development of Straightness, Roundness Measurement System for Standard Electrode of Loss Angle (손실각 표준기 전극의 진직, 진원도 측정시스템 개발)

  • 장종훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.198-203
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    • 1998
  • To acquire the high precision of profile for standard electrode of loss angle, it is needed ultraprecision machining technology like MEAP(Magnetic Electronic Abrasive Polishing) and the very high profile measurement technology which can measure a micro unit about the workpiece. So, in this paper, it was developed the measurement system of precision of profile using non-contactable sensor that was approximate sensor of capacitance type, because that is better than others in the electrical characteristics. And standard electrode of loss angle was machined by the MEAP machining technology. In this study, it was development of precision measurement system. This system could be used measure the workpiece of roundness and straightness much more precise and faster than general mechanical measurement system done before. And it could be helped to minimize machining time and planning by very fast and precise measurement about the workpiece.

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3D Calibration Method on Large-Scale Hull Pieces Profile Measurement using Multi-Slit Beams (선박용 곡판형상의 실시간 측정을 위한 다중 슬릿빔 보정법)

  • Kim, ByoungChang;Lee, Se-Han
    • Journal of Institute of Control, Robotics and Systems
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    • v.19 no.11
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    • pp.968-973
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    • 2013
  • In the transportation industry, especially in the shipbuilding process, 3D surface measurement of large-scale hull pieces is needed for fabrication and assembly. We suggest an efficient method for checking the shape of curved plates under the forming operation with short time by measuring 3D profiles along the multi lines of the target surface. For accurate profile reconstruction, 2D camera calibration and 3D calibration using gauge blocks were performed. The evaluation test shows that the measurement accuracy is within the boundary of tolerance required in the shipbuilding process.

FE-based On-Line Model for the Prediction of Radial Displacements in Roll Deformation (롤변형에서의 반경방향 변위 예측 온라인 모델)

  • Cho, J.B.;Hwang, S.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.04a
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    • pp.19-22
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    • 2009
  • It is essential to predict the deformed roll profile for the prediction of the strip profile in rolling process. The work roll of the Sendzimir mill has a small diameter in comparison to a barrel length, so that it is well deformed by the rolling pressure. Also it has a complex roll system, so it is difficult to analyze the roll deflection. In this paper, 3D finite element method is used for the analysis of the roll deflection of the Sendzimir due to the contact between rolls. But it takes much time to get the results, so that the on-line model to evaluate the radial deformation of a roll is developed on the basis of the finite element method.

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Gene Expression Analysis of Acetaminophen-induced Liver Toxicity in Rat (아세트아미노펜에 의해 간손상이 유발된 랫드의 유전자 발현 분석)

  • Chung, Hee-Kyoung
    • Toxicological Research
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    • v.22 no.4
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    • pp.323-328
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    • 2006
  • Global gene expression profile was analyzed by microarray analysis of rat liver RNA after acute acetaminophen (APAP) administration. A single dose of 1g/kg body weight of APAP was given orally, and the liver samples were obtained after 24, 48 h, and 2 weeks. Histopathologic and biochemical studies enabled the classification of the APAP effect into injury (24 and 48 h) and regeneration (2 weeks) stages. The expression levels of 4900 clones on a custom rat gene microarray were analyzed and 484 clones were differentially expressed with more than a 1.625-fold difference(which equals 0.7 in log2 scale) at one or more time points. Two hundred ninety seven clones were classified as injury-specific clones, while 149 clones as regeneration-specific ones. Characteristic gene expression profiles could be associated with APAP-induced gene expression changes in lipid metabolism, stress response, and protein metabolism. We established a global gene expression profile utilizing microarray analysis in rat liver upon acute APAP administration with a full chronological profile that not only covers injury stage but also later point of regeneration stage.

Development of Data Analysis Method for Surface Wave Test (표면파 지반 탐사를 위한 새로운 신호 처리기법의 개발)

  • Park, Hyung-Choon;Kim, Dong-Soo;Cho, Sung-Eun
    • 한국지구물리탐사학회:학술대회논문집
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    • 2007.06a
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    • pp.237-240
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    • 2007
  • The evaluation of shear modulus (or shear wave velocity) profile of site is very important in the various fields of geotechnical engineering. To obtain shear wave velocity profile, various in-situ seismic methods using surface waves have been developed. These surface wave based in-situ seismic methods have their own strength and weakness. In this study, new seismic site characterization method using the harmonic wavelet analysis of wave (HWAW) was proposed to overcome some of weaknesses in the existing surface wave based seismic site characterization methods. HWAW method which is based on time-frequency analysis using harmonic wavelet transform have been developed to determine phase and group velocities of waves. In order to estimate the applicability of HWAW method, field tests were performed. Through field applications and comparison with other test results, the applicability of the proposed method were verified.

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The selection of ATO profile on precision stop controller for urban railway (도시 철도의 정밀 정차 제어에 있어서의 ATO 프로파일의 선택)

  • 이태연;김용민;박준영;박재홍;한성호;박현준;안태기;온정근;백종현
    • Proceedings of the KSR Conference
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    • 1999.05a
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    • pp.251-258
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    • 1999
  • This paper is mainly concerned with the development of the ATO(Automatic Train Operation) profile on precision stop controller. The ATO system is used for automatic or driverless operation of a train. In this paper, the algorithm for ATO controller is presented and three speed profiles on precision stop controller are compared. One profile is based on the maximum jerk control, another on the constant control input, and the third on the optimal control for the minimum energy consumption. These profiles are simulated and analyzed in view of the stop time, control input, jerk, propulsion and braking.

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A Swing-Arm On-Machine Inspection Method for Profile Measurement of Large Optical Surface in Lapping Process

  • Sung In Kyoung;Oh Chang Jin;Lee Eung Suk;Kim Ock Hyun
    • Journal of Mechanical Science and Technology
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    • v.19 no.8
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    • pp.1576-1581
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    • 2005
  • Generally, the optical components are fabricated by grinding, lapping, and polishing. And, those processes take long time to obtain such a high surface quality. Therefore, in the case of large optical component, the on-machine inspection (OMI) is essential. Because, the work piece is fragile and difficult to set up for fabricating and measuring. This paper is concerned about a swing-arm method for measuring surface profile of large optical concave mirror. The measuring accuracy and uncertainty for suggested method are studied. The experimental results show that this method is useful specially in lapping process with the accuracy of $3\~5\;{\mu}m$. Those inspection data are provided for correcting the residual figuring error in lapping or polishing processes.

Form Error Analysis of a Cam Disk Profile Based on ISO Minimum Zone Criterion (ISO 최소영역법에 기준한 캠 디스크의 형상 오차 해석)

  • Kang, Jae-Gwan;Kim, Won-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.3
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    • pp.80-85
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    • 2006
  • In an effort to reduce the evaluation time of the precision of manufactured disk cams, an effective measuring method with an exclusively built profile-measuring machine and subsequent data analysis procedure is proposed. The design and measuring data are interpolated by cubic spline curves to compute the precision error which is defined by the maximum and minimum distances between two curves. The minimum zone criterion of ISO is employed to evaluate the form error, and genetic algorithm is used to search the orientation and location of design data for the measured data which minimizes the form error. The proposed system was applied to marine engine cams, and it shows that the form error is reduced to 30% down compared with the method which minimizes the form error with the assumption that the centers of measured data design cam curve are identical.

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