• 제목/요약/키워드: tile manufacturing

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An Experimental Study about Tile Exfoliation Properties and Member Strain Using The Tile Before-fixing Method (타일 선붙임 부재의 변형율과 타일 박락 특성에 관한 실험적 연구)

  • Kim Woo-Sang;Park Hee-Gon;Park Byung-Geun;Jung Keun-Ho;Lee Young-Do;Jung Sang-Jin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • v.y2004m10
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    • pp.27-30
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    • 2004
  • The objectives of the present study is to solve problems in PC tile before-fixing method using ordinary concrete by adopting the liquefaction method in manufacturing PC to which the tile before-fixing method is applied, and to provide basic information for the practical use of the PC tile before-fixing method, which uses high workable concrete, through manufacturing a complex body based on the optimal mix proportion,

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Design Golas for the Space Shuttle's Thermal Protection System (Space shuttle의 Thermal Protection System의 설계 목표)

  • 김선규
    • Journal of Astronomy and Space Sciences
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    • v.1 no.1
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    • pp.35-39
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    • 1984
  • The design of the reusable thermal protection system for the space shuttle orbiter using silica tile played one of key roles in the successful flight of the Columbia and subsequent space shuttles. The basic design goals for this thermal protection system were identified. Manufacturing procedures for the silica tile and the structure of the tile system were also described.

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A study on the development of CAM system for turning (선삭가공용 CAM 시스템의 개발에 관한 연구)

  • 양민양;이성찬;최종률;강성균
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.529-533
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    • 1996
  • Recently, manufacturing industries are doing their best to increase productivity and to reduce production time. One of tile efforts is to develop user-friendly and effective CAM systems. For this purpose, a CAM system for turning was developed. In the developed system. user interacts with tile CAM system using graphical user interface (GUI) and manufacturing support functions to make NC programs effectively. Manufacturing support functions include cycle decoder. interference check be ween tool and workpicce. bar turning without air cut and dynamic/wireframe simulation. In the cycle decoder. basic options are provided to novices for their convenience. and advanced options are provided to help expert to modify the program using their knowledge. Interference check has been nil issue in tile CAM system for tuning. In this paper. when a user selects a tool. interference check between selected tools and workpieces is done automatically. Moreover. remaining shapes are calculated automatically. Then, tile CAM system requests user to input all additional tool and generates NC codes to cut tile remaining shapes. In bar turning of forged raw material, air cut should be prevented for effective machining. For this purpose, a new algorithm for bar turning was developed. Dynamic and wireframe simulation was used to verify the generated NC code.

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Manufacturing Techniques of Tile in Anchang-ri Historical Site of Wonju-city, Korea (안창리 기와의 제작기법)

  • Yang, Dong-Yoon;Kim, Ju-Yong;Shin, Suk-Jeong;Park, Jun-Beom
    • The Korean Journal of Quaternary Research
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    • v.23 no.2
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    • pp.13-33
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    • 2009
  • Mineralogical analysis with petrographic microscope and XRD was carried out to verify manufacturing technique of the tiles(9 samples) and kiln wall materials(5 samples) from the Anchang-ri history site in Wonju county. One of the results we found is such that during the tile manufacturing process fine tile fragments or wall materials might be added instead of chamottes to maintain tile pattern. Abandoned tiles or wall materials were recycled repeatedly, which may be supported by the recycled chamottes that made from iron-rich fine aggregates or disposed kiln wall materials in many samples analyzed. The tiles and wall materials are divided into 3 types, including low temperature type (below $800^{\circ}C$), intermediate temperature type ($800-930^{\circ}C$) and high temperature type ($930-1470^{\circ}C$) as a function of firing temperature which deduced by mineral assemblages identified under petrographic microscope and by XRD composition. Both Kiln A8 of Choseon Dynasty and wall material AW5 were burned at the highest temperature among the all analyzed samples.

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A Study on the Production of Tile using Waste Activated Carbon and its Character Evaluation (폐 활성탄을 이용한 타일 제조 및 특성 평가에 관한 연구)

  • Park, Heung-Jai;Kim, Min-Su;Jeong, Jing-Wun;Jeong, Un;Lee, Bong-Hun;Kim, Young-Sik;Park, Yeon-Kyu;Jung, Sung-Uk
    • Journal of Environmental Health Sciences
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    • v.27 no.1
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    • pp.8-13
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    • 2001
  • The tiles were manufactured using a mixture of the TK material(a raw material in making tile) and Cu-Cr-Ag impregnated activated carbon(ASC Charcoal). The extraction character of heavy metals in making tile was evaluated and the manufacturing conditions of tile were studied. The heavy metals in the mixture-before and after the tile was production of tiles was successful and as a result of heavy metal analysis, the tile showed that the concentration of heavy metal after the production of tiles was lower than that of the before one. The concentration of eluted heavy metal by acidic and basic solutions was low and the quality of the produced tile was similar to the commercial one. The result of this study suggested that the waste ASC charcoal was used to produce good tiles and it also might reduce soil pollution.

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Bond Strength Test According to height of foot of Tile (타일 뒷발 높이에 따른 부착강도 실험)

  • Kim, Bum Soo;Seo, Hyun Jae;Choi, Eun Gyu;Lee, Jung Hun;Song, Je Young;Oh, Sang Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.283-284
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    • 2018
  • The rear side surface of tiles act have protrusions that helps secure the adhesion between the tile and the mortar for tile setting. Conventional height of the rear side usually ranges between 1 to 1.5 mm, and the molding method is classified in between press type and compression type during the manufacturing process, with most tiles being produced by the former method. In sites where adhesion failures were observed, tiles were taken to examine the cause of defect. It was determined that height was irregular at the rear side surface. Based on these findings, an experiment was conducted to determine the correlation between the rear surface and the bonding strength of tiles.

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Printability of digital color ceramic ink on glazed surface of ink-jet printed ceramic tile (디지털 프린팅용 세라믹 잉크의 유약표면 인쇄적성 및 특성평가)

  • Kim, Jin-Ho;Hwang, Kwang-Taek;Cho, Woo-Seok;Han, Kyu-Sung
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.27 no.5
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    • pp.256-262
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    • 2017
  • Digital ink-jet printing technology using ceramic ink, which is thermally stable at high temperature above $1000^{\circ}C$, has an advantage of eco-friendly process applicable to manufacturing products with an excellent durability and various designs. Recently, replacement from conventional manufacturing process to digital process using ink-jet printing technique has been significantly accelerated in ceramic tile industry. In this study, we investigated ink-jet printability of ceramic ink on ceramic tile. Cyan, magenta, yellow, black ceramic inks, which are digital primary color of ink-jet printing, were printed on glazed surface of ceramic tiles, and their printabilities were comparatively analyzed. High temperature sintering process is generally required for manufacturing ceramic products, thus effect of sintering process on printed pattern of ceramic ink was also investigated by analyzing ink penetration depth and ink dot area.

Exposure Assessment of Tile Manufacturing Workers to Crystalline Silica (타일 제조 작업자의 결정형 유리규산 노출평가 사례)

  • Won-Seok Cha;Eun-Young Kim;Dae-Ho Kim
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.33 no.3
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    • pp.291-297
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    • 2023
  • Objectives: An epidemiological investigation was requested for a worker who developed COPD and IPF after long-term molding and firing at a domestic tile manufacturing site. We would like to share the results of the exposure assessment and the estimation of past work. Methods: The content of crystalline silica in four raw materials was analyzed, and the respirable fraction of crystalline silica and dust generated in the air from molding and firing workers and other processes were measured. The measurement and analysis method referred to the NIOSH method. Results: The crystalline silica content of the raw material was 24~47%. The concentration of crystalline silica in the molding and firing process workers and the surrounding area was at the level of the exposure standards set by the Ministry of Employment and Labor and ACGIH, and the respirable and total dust exposure levels were generally low. The crystalline silica concentration of the area samples measured to estimate past work was about twice as high as the exposure standard of the Ministry of Employment and Labor (0.05 mg/m3), and the exposure levels of respirable dust were also quite high at 0.903 and 1.332 mg/m3. Conclusions: It was confirmed that tile molding and firing workers are currently exposed to a fairly high level of crystalline silica, and a high level is also confirmed in area samples to estimate past work. In the past, it is judged that the level of exposure would have been much higher due to differences in production volume, working method, presence/absence of local ventilation facilities, and process layout. When working in such a working environment for a long time, respiratory diseases such as lung cancer, COPD, and IPF can occur.

A study ell the residual stress in rail by the web saw-cut method (복부절단법에 의한 레일의 잔류응력에 관한 연구)

  • 서정원;구병춘;정우현
    • Proceedings of the KSR Conference
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    • 1999.11a
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    • pp.234-241
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    • 1999
  • Rails have residual stresses produced during manufacturing processes. The residual stresses play all important role on brittle fracture, fatigue strength and derailment by producing cracks in the web of rail. The web saw-cut test is a technique developed to measure the bulk longitudinal residual stress level. It is a simple mettled to estimate a stress intensity factor, $_{4}$ for a web crack by using the radii of curvature of the upper and lower portions of a cut rail. But according to this method, $_{4}$ varies along the rail length because the curvatures along tile rail length vary In this paper, tile residual stress was estimated by Finite Element Method and tile web saw-cut method. In addition tile variation of the residual stress with time was investigated.

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A study on the development of an automated device for the transportation of roof tiles using electromagnetic grippers (전자석 그리퍼를 이용한 기와 받침틀 이송 자동화 장비 개발에 관한 연구)

  • Byung-Soo Kang;Hyeong-Min Yoo
    • Design & Manufacturing
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    • v.17 no.2
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    • pp.1-8
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    • 2023
  • This study aims to enhance the price and quality competitiveness of imported tiles by developing a robotic tile production automation line. The development process involved several steps, such as requirement analysis, derivation of technical specifications, conceptual design, engineering feasibility review, detailed design, and production. Emphasis was placed on the transfer process of the tiles' molds, and technological advancements were achieved through engineering interpretation, feasibility review, and performance evaluation. The developed automation system incorporates key specifications to ensure a transfer success rate of over 90%, thereby ensuring stable transportation of the tiles and minimizing defect rates during production. The maximum weight capacity for tile pick-up was set above 6 kg, allowing effective handling of tiles weighing 6 kg or less in automated tasks. Furthermore, the system enables safe and precise movement of the tiles to the desired location, with a transfer distance of at least 1.3 m and a transfer speed exceeding 0.2 m/sec, thereby increasing production efficiency.