• 제목/요약/키워드: three-dimensional FEM analysis

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Experimental and Numerical Study on Board Level Impact Test of SnPb and SnAgCu BGA Assembly Packaging (BGA Type 유.무연 솔더의 기계적 충격에 대한 보드레벨 신뢰성 평가)

  • Lim, Ji-Yeon;Jang, Dong-Young;Ahn, Hyo-Sok
    • Journal of the Microelectronics and Packaging Society
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    • v.15 no.4
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    • pp.77-86
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    • 2008
  • The reliability of leaded and lead-free solders of BGA type packages on a printed circuit board was investigated by employing the standard drop test and 4-point bending test. Tested solder joints were examined by optical microscopy to identify associated failure mode. Three-dimensional finite element analysis(FEM) with ANSYS Workbench v.11 was carried out to understand the mechanical behavior of solder joints under the influence of bending or drop impact. The results of numerical analysis are in good agreement with those obtained by experiments. Packages in the center of the PCB experienced higher stress than those in the perimeter of the PCB. The solder joints located in the outermost comer of the package suffered from higher stress than those located in center region. In both drop and bending impact tests, the lead-free solder showed better performances than the leaded solders. The numerical analysis results indicated that stress and strain behavior of solder joint were dependent on various effective parameters.

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Comparison of the dynamic responses of $G\ddot{u}lburnu$ Highway Bridge using single and triple concave friction pendulums

  • Yurdakul, Muhammet;Ates, Sevket;Altunisik, Ahmet Can
    • Earthquakes and Structures
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    • v.7 no.4
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    • pp.511-525
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    • 2014
  • The main object of this study is to determine and compare the structural behavior of base isolated long span highway bridge, $G\ddot{u}lburnu$ Highway Bridge, using single concave friction pendulum (SCFP) and triple concave friction pendulum (TCFP). The bridge is seismically isolated in the design phase to increase the main period and reduce the horizontal forces with moments using SCFP bearings. In the content of the paper, firstly three dimensional finite element model (FEM) of the bridge is constituted using project drawings by SAP2000 software. The dynamic characteristics such as natural frequencies and periods, and the structural response such as displacements, axial forces, shear forces and torsional moments are attained from the modal and dynamic analyses. After, FEM of the bridge is updated using TCFP and the analyses are performed. At the end of the study, the dynamic characteristics and internal forces are compared with each other to extract the TCFP effect. To emphasize the base isolation effect, the non-isolated structural analysis results are added to graphics. The predominant frequencies of bridge non-isolated, isolated with SCFP and isolated with TCFP conditions decreased from 0.849Hz to 0.497Hz and 0.338Hz, respectively. The maximum vertical displacements are obtained as 57cm, 54cm and 44cm for non-isolated, isolated with SCFP and isolated with TCFP conditions, respectively. The maximum vertical displacement reduction between isolated with TCFP bearing and isolated with SCFP bearing bridge is %23. Maximum axial forces are obtained as 60619kN, 18728kN and 7382kN, maximum shear forces are obtained as 23408kN, 17913kN and 16249kN and maximum torsional moments are obtained as 24020kNm, 7619kNm and 3840kNm for non-isolated, isolated with SCFP and isolated with TCFP conditions, respectively.

Finite Element Analysis on Process Improvement of the Multi-Forming for the Motor-Case of an Automobile (자동차용 모터케이스 성형용 멀티포머의 공정개선에 관한 유한요소해석)

  • Kim H. J.;Bae W. B.;Cho J. R.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.467-470
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    • 2005
  • There are about 10 motors for tile actuator of the automation system in an auto-mobile recently. The performance of the motor-case is much related to the noise and the vibration of an auto-mobile Multi-Forming process is so much the better than existing deep-drawing or Multi-step forming by press by less cost, installation and staff. But there isn't the specific and general process design, so we aren't good at competition. So in the first step, I want to study about the core design for the multi-forming process. We can access by the elasto-plastic theory and the finite element method, and we use a commercial package of the Deform-2D and, Deform-3D which is based on three-dimensional elasto-plastic finite element, evaluated propriety oi the package. The evaluation of the package propriety was simulated by simple bending example. It was found the elasto-plastic theory was mostly in agreement with the simulation. We proposed that three type of section for the core and analyzed by finite element method (Deform-2D). We can get the best result with the ellipse type core. Then we apply the result of the preceding analysis to the finite element method (Deform-3D). In 3D-finite element analysis, we can get the result of 8/100mm-roundness. This result can help the improvement of the multi-forming process.

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An Optimization of a Walkway Block Structure for Rainwater Harvesting (빗물저장 및 활용을 위한 보도블럭구조의 최적화)

  • Cho, Taejun;Son, Byung-Jik
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.1
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    • pp.40-47
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    • 2018
  • Porous walkway blocks are constructed for the purpose already, but reserved water is easily consumed due to the bigger permeability than necessary. Furthermore, porous structure reduces the strength of blocks, which resulting cracking and settlements in walkways. In this study, we suggested a solution for given problems by determination for the location of minimum principal stress in walkway blocks against moving foot loads in order to design and verifying the determined location of minimum principal stress. An optimum design with a verification example for determined location of minimum principal stress have been presented in a two dimensional Block member on elastic foundation for pedestrian walkway for reserving water inside. The minimum value for sum of shear forces is found when ${\times}1$ is 58.58 mm(30% of total span, 200mm), while the minimum deformation is located at ${\times}2=80mm$(70% of total span, 200 mm). In a modified model, When moving boundary condition(walkway foot loads) is located at ${\times}1$(=0 mm), the location of minimum principal stresses is found at 168 mm( 84% of span, 200 mm), in which the stress concentration due to the foot load is modeled as two layers of distributed loads(reactions of foundation modeled as springs). Consequently, zero deformed reservoirs for rainwater on the neutral axis (${\times}2=167mm$) has been determined in the modified model with three dimensional FEM analysis verifications.

A Development of Automation Program for Forging Die Design of Non-Axisymmetric Parts (비축대칭 부품의 단조금형 설계용 자동화 프로그램 개발)

  • Kwon, Soon-Hong;Choi, Jong-Ung
    • Journal of the Korean Society of Industry Convergence
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    • v.5 no.1
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    • pp.11-19
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    • 2002
  • This study described computer aided die design system for cold forging of non-axisymmetric parts such as gears and splines. To design the cold forging die, an integrated approach based on a rule-base system and commercial F. E. code were adopted. This system is implemented on the personal computer and its environment is a commercial CAD package named as Auto CAD. The system includes four modules. In the initial data input module, variables which are necessary to design of die are inputted by user and die material are selected from the database according to the variables. In the analysis and redesign module, stress distribution acting on the designed die is analyzed by commercial FEM code NISA II with elastic mode. If die failure predicted, the designed die would modified in four ways to prevent die failure in both states of stress free and pressurizing. The developed system provides useful date and powerful capabilities for die design of non-axisymmetric parts.

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Three-Dimensional Finite Element Mesh Generation of Tires Considering Detailed Tread Patterns (상세 트레드 패턴을 반영한 3차원 타이어 메쉬 생성)

  • Cho, J.R.;Kim, K.W.;Hong, S.I.;Kim, N.J.;Kim, K.W.
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.330-335
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    • 2001
  • While contacting directly with ground, the tire tread part is in shape of complex patterns of variable ASDs(anti-skid depth) for various tire performances. However, owing to the painstaking mesh generation job and the extremely long CPU-time, conventional 3-D tire analyses have been performed by either neglecting tread pattern or modeling circumferential grooves only. As a result, such simplified analysis models lead to considerably poor numerical expectations. This paper addresses the development of a systematic 3-D mesh generation of tires considering the detailed tread pattern. Basically, tire body and tread meshes are separately generated, and then both are to be combined. For the systematic mesh generation, which consists of a series of meshing steps, we develop in-house subroutines which utilize the useful functions of I-DEAS solid modeler. The detailed pattern mesh can be imparted partially or completely.

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Parallel Computation of a Flow Field Using FEM and Domain Decomposition Method (영역분할법과 유한요소해석을 이용한 유동장의 병렬계산)

  • Choi Hyounggwon;Kim Beomjun;Kang Sungwoo;Yoo Jung Yul
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.55-58
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    • 2002
  • Parallel finite element code has been recently developed for the analysis of the incompressible Wavier-Stokes equations using domain decomposition method. Metis and MPI libraries are used for the domain partitioning of an unstructured mesh and the data communication between sub-domains, respectively. For unsteady computation of the incompressible Navier-Stokes equations, 4-step splitting method is combined with P1P1 finite element formulation. Smagorinsky and dynamic model are implemented for the simulation of turbulent flows. For the validation performance-estimation of the developed parallel code, three-dimensional Laplace equation has been solved. It has been found that the speed-up of 40 has been obtained from the present parallel code fir the bench mark problem. Lastly, the turbulent flows around the MIRA model and Tiburon model have been solved using 32 processors on IBM SMP cluster and unstructured mesh. The computed drag coefficient agrees better with the existing experiment as the mesh resolution of the region increases, where the variation of pressure is severe.

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Three-dimensional analysis of the mufflers by BEM (경계요소법에 의한 소음기의 3차원 해석)

  • 윤제원;임정빈;권영필
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1995.10a
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    • pp.19-24
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    • 1995
  • 단순한 형상의 소음기는 평면파이론에 의해 비교적 간단하게 음향성능을 해석적으로 구할 수 있다. 그러나 소음기의 형상이 복잡해지거나 해석하고자 하는 주파수의 범위가 평면파의 차단주파수 이상이 될 경우 소음기 내부의 음장이 평면파에서 벗어나게 되어 평면파 이론에 의한 해석은 실제와 상당한 오차가 발생하게 되므로 음장에 대한 3차원 해석이 필요하다. 이론적으로 3차원 문제를 해석할 수 있는 경우는 형상이 극히 단순한 경우에 국한되므로 유한요소법(FEM), 경계요소법(BEM)과 같은 수치해석적인 방법이 이용되고 있다. 경계요소법은 적분 커넬(kernel)의 특이성(singularity) 문제가 있지만 대상 영역의 경계면만을 이산화함으로써 모델링에 소요되는 시간과 노력을 절약할 수 있으므로 음향문제 해석에 있어서 효율적인 방법이라고 할 수 있다. 본 연구의 목적은 3차원 경계요소법 프로그램을 개발하고 평면파이론에 의한 해석이 어려운 여러가지 형태의 소음기에 대한 음향성능을 예측하고 실험으로 검증하는것이다. 특히, 단일영역으로 해석이 불가능한 다공형 소음기에 영역분할법을 적용하여 계산하고 결과를 검토하였다.

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An Experimental Study on The Effect of Residual Stress Relaxation due to Phase Transformation (상변태에 의한 잔류응력 완화효과에 관한 실험적 연구)

  • 장경호;이진형;김재환
    • Proceedings of the KWS Conference
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    • 2003.11a
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    • pp.216-218
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    • 2003
  • Most of ferrous b.c.c weld materials may experience martensitic transformation during rapid cooling after welding. And it is well known that volume expansion due to phase transformation could influence in the case of welding of high tensile strength steels on the relaxation of welding residual stress. To apply this effect practically, it is a prerequisite to establish a numerical model which is able to estimate the effect of phase transformation on residual stress relaxation quantitatively. In this study, we investigated the effect of phase transformation on the relaxation of welding residual stress through experiment. And three-dimensional thermal elastic-plastic FEM analysis is conducted to compare the effect of phase transformation on the relaxation of welding residual stress in high strength steels(POSTEN60, POSTEN80) with analytical results which is not considering the effect of phase transformation on residual stress relaxation. According to the results, the extents of welding residual stress relaxation due to phase transformation in the case of welding of POSTEN60, POSTEN80 are 0.85 $\sigma$/$\sigma$$\sub$Y0/, 0.75$\sigma$/$\sigma$$\sub$Y0/, respectively.

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Three-dimensional stresses analysis in rotating thin laminated composite cylindrical shells

  • Ahmadi, Isa;Najafi, Mahsa
    • Steel and Composite Structures
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    • v.22 no.5
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    • pp.1193-1214
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    • 2016
  • In this paper, the 3D stress state and inter-laminar stresses in a rotating thin laminated cylinder shell are studied. The thickness of the cylinder is supposed to be thin and it is made of laminated composite material and can have general layer stacking. The governing equations of the cylindrical shell are obtained by employing the Layerwise theory (LWT). The effect of rotation is considered as rotational body force which is induced due to the rotation of the cylinder about its axis. The Layerwise theory (LWT), is used to discrete the partial differential equations of the problem to ordinary ones, in terms of the displacements of the mathematical layers. By applying the Free boundary conditions the solution of the governing equations is completed and the stress state, the inter-laminar stresses, and the edge effect in the rotating cylindrical shells are investigated in the numerical results. To verify the results, LWT solution is compared with the results of the FEM solution and good agreements are achieved. The inter-laminar normal and shear stresses in rotating cylinder are studied and effects of layer stacking and angular velocity is investigated in the numerical results.