• The Research Journal of the Costume Culture
• /
• v.21 no.6
• /
• pp.967-973
• /
• 2013

During high speed sewing, the needle thread is exposed to dynamic loading, short strike loading, inertia forces, friction, rubbing, force of check spring, bending, pressure, friction, impact, shock and thermal influence. The dynamic thread loading/tension alters throughout the stitch formation cycle and along its passage through the machine. The greatest tensile force occurs at the moment of stitch stretching, when the take up lever pulls for required thread length through the tension regulator. These stresses act on the thread repeatedly and the thread passes 50-80 times through the fabric, the needle eye and the bobbin case mechanism, before getting incorporated into the seam, which result in upto 40% loss in tensile strength of the sewing thread. This damage in the sewing thread adversely affects its processing and functional performance. In this paper, the contribution of dynamic loading, passage through needle and fabric, and bobbin thread interaction in the loss in tensile properties has been studied. It is observed that the loss in tensile properties occurs mainly due to the bobbin thread interaction. Dynamic loading due to the action of take up lever also causes substantial loss in tenacity and breaking elongation of cotton threads.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2002.10a
• /
• pp.312-315
• /
• 2002

This paper summarizes the results of a numerical study conducted to analyze the effect of selected process parameters on material flow and thread profile in thread rolling of large diameter blanks. Based on the previous work where a plane strain mode was found to provide a reasonable approximation of the thread rolling process, the effect of varying thread form, friction factor, flow stress, and blank diameter on effective strain and thread height was analyzed using the finite element code DEFORM. This study show that effective strain for flank angle, that blank diameter had important effect on the as-rolled thread while flow stress, friction factor, and crest round of dies had significant impact on effective strain at the thread root and crest and load of thread rolling. While the rate of strain harding was found to have an effect on the crest profile, the results indicate that it is the primary factor responsible for seam formation in rolled threads.

• Journal of the Korean Society of Safety
• /
• v.18 no.2
• /
• pp.1-5
• /
• 2003

By using an approach developed to determine the torque-tension relationship for bolted joints, frictional properties of several typical bolted joints were studied experimentally. The specific property by bolted joints certify that the most significant influence of materials and bearing surface condition. Experiments on thread friction shows that prevailing torque nuts with distorted threads provide benefit for preventing self-loosening of the nut. Repeated tightening-loosening generally increases frictions in a bolted joint. It was noted that the data scatter of the experimental results of frictions in a belted joint may overshadow the influence of size. speed, and contact positions. The results from the experimental investigation will help to better design bolted joints.

• Tribology and Lubricants
• /
• v.29 no.5
• /
• pp.286-290
• /
• 2013

When a threaded fastener is tightened, the torque-tension relationship is highly sensitive to two friction components: thread friction and head friction. In this study, we carried out friction experiments and analyses to determine the optimum clamping torque setting for bolt joints. First, we measured the coefficients of thread friction and head friction under the same running conditions of the bolt clamping process for lubricated and non-lubricated bolts. We also measured axial tension through bolt clamping tests using lubricated and non-lubricated bolts attached to a strain gauge. Finally, we compared the experiment and theoretical results.

• Transactions of Materials Processing
• /
• v.20 no.8
• /
• pp.581-587
• /
• 2011

The production of high-precision micro-sized screws, used to fasten parts of micro devices, generally utilizes a cold thread-rolling process and two flat dies to create the teeth. The process is fairly complex, involving parameters such as die shape, die alignment, and other process variables. Thus, up-front finite-element(FE) simulation is often used in the system design procedure. The final goal of this paper is to produce high-precision screw with a diameter of $800{\mu}m$ and a thread pitch of $200{\mu}m$ (M0.8${\times}$P0.2) by a cold thread rolling process. Part I is a first-stage effort, in which FE simulation is used to establish process parameters for thread rolling to produce micro-sized screws with M1.4${\times}$P0.3, which is larger than the ultimate target screw. The material hardening model was first determined through mechanical testing. Numerical simulations were then performed to find the effects of such process parameters as friction between work piece and dies, alignment between dies and material. The final shape and dimensions predicted by simulation were compared with experimental observation.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2009.10a
• /
• pp.62-65
• /
• 2009

There have been strong demands for micro size screw with high precision due to miniaturization and integration trends for electronic products such as Hard Disk Drives. The thread rolling process for screw manufacturing are lower unit cost, reduced material utilization, and superior mechanical properties compared to the machining process. But little work has been done on the thread rolling of micro size screw. In this paper, we investigate thread rolling process using Finite Element Analysis (FEA) and parameter study for screw manufacturing. And we also carried out compression tests to obtain the material property and to implement into the FE tool for the numerical simulation. In case that parameter of relative position oldies is half length of pitch for maintaining the continuous thread profiles, we found that shear friction factor was 0.9 during the thread rolling process using FEA. We are trying to develop the thread rolling process using the FE-simulation to manufacture screws which have been commonly produced from the industrial level fabrication at present.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
• /
• 1994.05a
• /
• pp.21-24
• /
• 1994

A piezoelectric actuator. which is composed of a piezoelectrically driven stator and a rotor, Is made and the characteristics are investigated experimentally is a new ultrasonic actuator which transforms rotary motion to linear one is proposed and proved to work successfully. If an ultrasonic wave is excited to propagate in the stator, particles on the internal surface move elliptically. Since the internal surface is machined as an internal thread and an external thread(rotor) is put into the stator. the external thread is rotated through the friction force and moved in the axial direction. The traveling wave is excited by a piezoelectric element bonded to the stator. This idea is firstly proposed by S. Ueha, et al. in 1987. However, efficiency of their actuator is less than 3%. In this study, in order to improve characteristics of this type actuator, we used various pitches and number of the screw thread, and materials of rotor, and we obtained good charcteristics.

• Transactions of the Korean Society of Pressure Vessels and Piping
• /
• v.11 no.2
• /
• pp.6-12
• /
• 2015

In this study, the performance test was carried out under various operation conditions targeting four representing types of lubricant which are mostly used in nuclear power plants, and mutually compared the characteristic and performance of lubricant. Especially, introducing the concept of the thread friction coefficient (hereinafter, TFC), which makes the friction relation between the stem nut and stem screw dimensionless. The test was performed to compare the lubricant performance for the four kinds of lubricant (Texaco, Alvania, Mobilux, MOVLL). In a test of the room temperature stem, the TFC of MOV Long Life shows the lowest value, next to Alvania EP2, Texaco EP2, and Mobilux EP0 in that order. And in a test of the high temperature stem, the TFC of Texaco EP2 shows the lowest, next to MOV Long Life, Alvania EP2, and Mobilux EP0 in that order. From the test result of the aging condition, three types of lubricant (MOV LL, Texaco EP2, Alvania EP2) show similar patterns up to 36 months, but in 60 months, the TFC of lubricant are increased rapidly.

• Journal of the Korean Society of Costume
• /
• v.52 no.5
• /
• pp.145-154
• /
• 2002

1. The blended tabby whose warp and weft each employs a different kind of thread had been weaved since the era of the Three Kingdoms in this nation and since the period of Han in China. Especially in the 15th century. very finely weaved fabrics as the specialty of Chosun were exported to China. In the 16th century. blended tabby weaved with silk and cotton were often used for clothes as cotton was produced around the nation. And in the 17th century. blended tabby employing high quality Chinese raw silk other than existing ones were weaved. 2. It has been found in literature review that Honpo, one of Chosun's blended tabby. was manufactured mainly in Hamkyung, Cholla and Kyungsang provinces and mostly distributed through markets of Chungchong and Cholla provinces. 3. Out of the total 19 fabric pieces. 13 employed silk thread as the warp and cotton thread as the weft. Compared with the weft. in general. the warp is given more tension when weaved and more friction by spindles, being more likely to be twisted than the weft. In addition to starching, a stronger thread is requested as the warp. It is natural that in the Chosun period, silk thread more stronger than cotton thread was used as the warp to make more durable fabrics. For the weft requiring lots of threads when weaved. cotton thread was mainly used in the 17th century because the thread could be easily obtained at that time. 4. So far the study has made an empirical review of Chosun's blended tabby. especially those of the 15th∼17th century, in terms of their production and distribution. Findings from the study have some limit because they have been made focusing on the 15th∼17th century not the whole period of Chosun. Therefore it is needed to complement those findings through further studies.

• Proceedings of the Computational Structural Engineering Institute Conference
• /
• 1994.04a
• /
• pp.33-37
• /
• 1994

When a bolt is tightened up to the range of plastic deformation, yielding is governed by the combined stresses due to the axial force developed in the bolt and the frictional torque developed on the thread in contact with the nut. Consideration is taken account of the fact that the unused portion of the thread has least sectional area being subject to initial yielding. Once yielding has taken place some strain hardening effect will result, Incremental stress-strain relations are used to treat the continued yielding, which is equivalent to treat continued yielding as if summing up the effects of thin walled cylinders subject to plastic deformation. M10 bolts of common and fine series thread are used for computational purposes. Variation of axial forces and frictional torques vs. the frictional coefficients tare presented together with other plots showing some characteristics of bolt under plastic deformation.