• Title/Summary/Keyword: thick steel plate

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The Comparison of the Thermal and Mechanical Characteristic in Butt Joint for Ship Structure Thick Plate AH32 Steel by SAW & Hybrid(CO2 Laser+MIG)Welding (조선용 후판 AH32 강에 대한 SAW 및 Hybrid(CO2 Laser+MIG) 맞대기 용접부의 열 및 역학적 특성 비교)

  • Bang, Han-Sur;Oh, Chong-In;Bang, Hee-Seon;Ro, Chan-Seung;Lee, Yoon-Ki;Bong, Hyun-Soo;Lee, Jeong-Soo
    • Journal of Welding and Joining
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    • v.26 no.5
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    • pp.29-35
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    • 2008
  • In this paper concentrate on the comparison of the thermal and mechanical characteristics in Butt joint of ship structure AH32 steel by using hybrid welding and conventional SAW. For this purpose, fundamental welding phenomena of hybrid process using $CO_2$ Laser and MIG is investigated by the experiments and characteristics of thermal and welding residual stress distribution of welded joint in SAW and hybrid welding are understood from the result of FE numerical simulation and experimental values. From the result of this study, it is understood that Laser-MIG hybrid welding have high potential, make substantial saving of time and manufacturing cost and may proves its self robust in the butt joining of thick AH32 steel ship structural plate in the near future.

A coupled Ritz-finite element method for free vibration of rectangular thin and thick plates with general boundary conditions

  • Eftekhari, Seyyed A.
    • Steel and Composite Structures
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    • v.28 no.6
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    • pp.655-670
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    • 2018
  • A coupled method, that combines the Ritz method and the finite element (FE) method, is proposed to solve the vibration problem of rectangular thin and thick plates with general boundary conditions. The eigenvalue partial differential equation(s) of the plate is (are) first reduced to a set of eigenvalue ordinary differential equations by the application of the Ritz method. The resulting eigenvalue differential equations are then reduced to an eigenvalue algebraic equation system using the finite element method. The natural boundary conditions of the plate problem including the free edge and free corner boundary conditions are also implemented in a simple and accurate manner. Various boundary conditions including simply supported, clamped and free boundary conditions are considered. Comparisons with existing numerical and analytical solutions show that the proposed mixed method can produce highly accurate results for the problems considered using a small number of Ritz terms and finite elements. The proposed mixed Ritz-FE formulation is also compared with the mixed FE-Ritz formulation which has been recently proposed by the present author and his co-author. It is found that the proposed mixed Ritz-FE formulation is more efficient than the mixed FE-Ritz formulation for free vibration analysis of rectangular plates with Levy-type boundary conditions.

Residual Stress and Fracture Analysis of Thick Plate for Partial Penetration Multi-pass Weldment (후판 부분용입 다층용접의 잔류음력 및 파괴 해석)

  • Kim, Seok;Shim, Yong-Lae;Bae, Sung-In;Song, Jung-Il
    • Journal of Welding and Joining
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    • v.19 no.6
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    • pp.636-642
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    • 2001
  • Partial penetration welding joint defines the groove welds that applies the one side welding which does not use steel backing and both side welding without back gouging, that is, the partial penetration welding joint leaves an unwelded portion at the root of the welding area. In this study, we analyzed the residual stress and fracture on the thick metal plates that introduced the partial penetration welding method. As results of using above mentioned welding method, we could draw a conclusion that longitudinal stress and traverse stress occurred around the welding area was so minimal and did not affect any influence. We also performed the fracture behavior evaluation on the partial penetration multi-pass welding with 25.4mm thick plate by using theJ-integral, which finally led us the conclusion that the partial penetration multi -pass welding method is more applicable and effective in handling the root face with less than 6.35mm.

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A Study on Characteristics of Plasma Emission Signals with Welding Conditions in CO2 Laser (CO2 레이저용접시 용접조건에 따른 플라즈마 방사신호의 특성연구)

  • Kim, Jong-Do;Lee, Chang-Je
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.11
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    • pp.1256-1261
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    • 2009
  • Today, implementation of the defect detection in laser welding has been researched for a long time, but most studies have been made around thin plate within $1{\sim}3mm^t$. Therefore, this study was measured and analyzed light emission signals of the induced plasma in $CO_2$ laser lap welding of $6mm^t$ Zn primer-coated steel, and based on this analysis, research made an investigation into possibility of monitoring in thick plate welding. It was been analyzing the measured signals by RMS and FFT processing, as a results, we were able to confirm definite difference of two signals between humping bead and sound bead. Thus, possibility of real time monitoring in $CO_2$ laser lap welding verified experimentally.

Flexural Capacity Evaluation of High-strength New-shape Composite Pile (S-Pile) for the Soldier Pile in the C.I.P Method (주열식공법 엄지말뚝을 위한 고강도 신형상 합성파일 (S-Pile)의 휨성능 평가)

  • Lee, Kyung-koo;Kim, Dae-Hee;Joo, Eun-Hee;Kim, Young-Gi;Kim, Bong-Chan;Lee, Ji-Hoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.185-186
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    • 2021
  • In Korea, many buildings are built with underground spaces and cast-in-place pile method is mostly applied in the temporary retaining walls for the underground space construction. A H-shaped steel section is generally embedded in the soldier pile in the C.I.P method. In this study, a new and economical section with high strength steel replacing the H-shaped section was proposed and its flexural capacity was evaluated experimentally. The new section is the concrete-filled composite section with pentagonal thin plate and thick flange plate. Test results showed that the proposed section has an excellent flexural strength and ductility.

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Deformation Technology for Thick Plate Using Single Pass Line Heating by High Frequency Induction Heating (고주파 유도 단일패스 선상가열 유기 후판 성형 기술)

  • Lee, K.S.;Eom, D.H.;Kim, C.W.;Pyun, S.Y.;Son, D.H.;Gong, G.Y.;Kim, B.M.;Lee, J.H.
    • Transactions of Materials Processing
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    • v.20 no.6
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    • pp.439-449
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    • 2011
  • The temperature distribution and subsequent permanent deformation of SS400 carbon steel plate subjected to an induction-based line heating process were studied by a numerical method involving coupled 3-D electromagnetic-thermal-structural analysis. The numerical study revealed that the amount of permanent deformation is strongly related to the Joule loss caused by such process conditions as input power and moving speed of the heat source. To validate the numerical analysis results, line heating experiments were carried out with a high frequency(HF) induction heating(IH) equipment capable of bending thick plate with the moving accuracy of ${\pm}0.1mm$ in heating coil position. The amount of permanent deformation increased with decreasing moving speed and increasing input power.

A Study on the Characteristics of Welding Residual Stresses and Groove Sja[e pf Cprmer Joint in Box Column with Ultra Thick Plate (극후판 Box Column 코너이음부의 용접잔류응력 및 Groove형상 특성에 관한 연구)

  • 방한서;안규백;김종명;석한길;장웅성
    • Journal of Welding and Joining
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    • v.17 no.1
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    • pp.97-103
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    • 1999
  • Ships, structures on the ocean, bridges, and other structures tend to be large by the development of industry. These ultra thick plate were welded with large heat input, which causes welding stresses, deformation and buckling, so it has to be considered the weld design, safety, reliability. The welded residual stresses were produced and redistributed due to the effect of large heat input. The mechanical phenomenon has not been surely identified yet. In spite of the lack of the study on the box column, there are various types of steel frame such as I type, H type, + type and $\bigcirc$ type, used in high story building. In this study, we performed computer simulation with two dimensional heat conduction and plane deformation thermal elasto-plastic finite element computer program as changing the plate thickness to 100mm, 150mm and groove angle to $60^{\circ}C$, $45^{\circ}C$, $30^{\circ}C$ of corner joint in box column. And then, to identify mechanical phenomenon such as the phenomenon of thermal distribution, welding residual stresses and deformation and to decide optimum groove angle and welding condition. The main conclusion can be summarized as follows: 1) Since the groove angle has became cooling down rapidly due to its smaller value, the temperature slope was steeped somewhat. 2) The tensile stress within the welding direction stresses was somewhat decreased at the weld metal and HAZ, increasing of the groove angle. 3) The local stress concentration of the groove angle $60^{\circ}C$ was appeared smaller than groove angle $30^{\circ}$.

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Experimental Investigation of Wedge Slamming Impact (쐐기 슬래밍에 관한 실험적 연구)

  • Di, Ren;Ahn, Gang-Su;Kwon, Sun-Hong
    • Journal of Ocean Engineering and Technology
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    • v.29 no.2
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    • pp.163-168
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    • 2015
  • This paper presents the results of experimental work on the wedge slamming impact problem. An experiment was done with a wedge model. The deadrise angle of the wedge was $4^{\circ}$. The model was made in two parts: the outside part was made of a 5-mm-thick steel plate that could be assumed to be a rigid body, and the inside part was made of a thin SUS plate that could be assumed to be an elastic body. Thin SUS plate thicknesses of 2 mm and 3 mm were used to determine the effect of plate rigidity. The drop height was varied from 0.25 m to 1 m to determine the effect of a large deformation.

Thermal buckling and stability of laminated plates under non uniform temperature distribution

  • Widad Ibraheem Majeed;Ibtehal Abbas Sadiq
    • Steel and Composite Structures
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    • v.47 no.4
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    • pp.503-511
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    • 2023
  • Stability of laminated plate under thermal load varied linearly along thickness, is developed using a higher order displacement field which depend on a parameter "m", whose value is optimized to get results closest to three-dimension elasticity results. Hamilton, s principle is used to derive equations of motion for laminated plates. These equations are solved using Navier-type for simply supported boundary conditions to obtain non uniform critical thermal buckling and fundamental frequency under a ratio of this load. Many design parameters of cross ply and angle ply laminates such as, number of layers, aspect ratios and E1/E2 ratios for thick and thin plates are investigated. It is observed that linear and uniform distribution of temperature reduces plate frequency.

Measurements of Heat Transfer Distribution in Spray Cooling of Hot Steel Plate . (분무냉각에 의한 강판 열처리과정에 있어서 열전달분포의 측정)

  • 김영찬;유갑종;서태원
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.12 no.10
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    • pp.886-893
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    • 2000
  • A good understanding of the heat transfer distribution is very important to suppress the deformation of steel products. In this study, the local heat transfer coefficients are experimentally investigated to understand the heat transfer distribution of thick steel plates with even flat spray nozzle. The steel slabs are cooled down from the initial temperature of about $1000^{\circ}C$ , and the local heat transfer coefficients and surface temperatures are calculated from the measured temperature-time history. The results show that the local heat transfer coefficients of spray cooling are dominated by the local droplet flow rate, and in proportion to becoming more distant from the center of heat transfer surface, the local heat transfer coefficients decrease with the decrease of the local droplet flow rate.

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