• Title/Summary/Keyword: thick steel plate

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Effects of Stainless Steel Plate-Patterns on the Thermal Distortion and Surface Temperature of Aluminum Frypan (알루미늄 프라이팬에 부착된 스텐리스판의 패턴이 열 변형 및 표면온도에 미치는 영향)

  • Moon, Sungmo;Yoon, Myungsik
    • Journal of the Korean institute of surface engineering
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    • v.53 no.5
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    • pp.227-231
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    • 2020
  • This article investigated the effects of stainless steel plate-patterns bonded to aluminum frypan on the thermal distortion and surface temperature of the frypan during gas or induction heating. Two different stainless steel plate-patterns were employed: type A contains only circular holes and type B has not only circular holes but also vacant spaces of 0.5 mm thick and 40 mm long straight line crossing 60 mm long curved line. The bottom of the frypan was distorted during heating when type A stainless steel plate-bonded frypan while no significant thermal distortion was observed for type B stainless steel plate-bonded frypan during heating. Temperature of the frypan surface showed the same trend during gas heating, irrespective of stainless steel plate-patterns. During induction heating, however, the frypan with type B stainless steel plate-pattern showed lower surface temperature than the frypan with type A stainless steel plate-pattern. It is concluded that Type B stainless steel plate-pattern with circular holes and vacant spaces of lines is very effective for minimizing a thermal distortion and lowering the surface temperature of an aluminum frypan during induction heating.

Underwater Laser Cutting of Thick Stainless Steel in Various Cutting Directions for Application to Nuclear Decommissioning

  • Shin, Jae Sung;Oh, Seong Y.;Park, Seung-Kyu;Kim, Taek-Soo;Park, Hyunmin;Lee, Jonghwan
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.19 no.3
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    • pp.279-287
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    • 2021
  • For application in nuclear decommissioning, underwater laser cutting studies were conducted on thick stainless-steel plates for various cutting directions using a 6 kW fiber laser. For cutting along the horizontal direction with horizontal laser irradiation, the maximum cutting speed was 110 mm·min-1 for a 48 mm thick stainless-steel plate. For cutting along the vertical direction with horizontal laser irradiation, a maximum speed of 120 mm·min-1 was obtained for the same thickness, which confirmed that the cutting performance was similar but slightly better. Moreover, when cutting with vertically downward laser irradiation, the maximum cutting speed was 120 mm·min-1 for a plate of the same thickness. Thus, the cutting performance for vertical irradiation was nearly identical to that for horizontal irradiation. In conclusion, it was possible to cut thick stainless-steel plates regardless of the laser irradiation and cutting directions, although the assist gas rose up due to buoyancy. These observations are expected to benefit laser cutting procedures during the actual dismantling of nuclear facilities.

A Study on the Distribution of Residual Stress in Fillet Welds for Thick Mild Steel Plate (두꺼운 연강판(軟鋼板) 필렛 용접(熔接)이음부의 잔류응력분포(殘留應力分布)에 대한 연구(硏究))

  • Dong-Suk,Um;Sung-Won,Kang
    • Bulletin of the Society of Naval Architects of Korea
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    • v.20 no.4
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    • pp.17-24
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    • 1983
  • In this study, it was investigated the distribution of residual stress in the direction of loading between the root and toe the load fillet welds for thick steel plate. Residual stress distributions are measured by sectioning method which is one of stress-relaxation technique in welded joint, and analyzed by two dimensional finite element method on thermo-elasto-plastic theory under plane stress condition. These are compared the results of F.E.M analysis with the experimental result by stress-relaxation techniques. As a results, the following conclusion were obtained. (1) In the no penetration fillet welded joint specimen using mild steel plate with 25mm in thickness, the residual stress of loading direction near the root was about $10kg/mm^2$ tensile. (2) The tensile residual stress has been observed in fillet region of the fillet joint by F.E.M. analysis method. (3) The range of compressive residual stress distribution from the root was largest in the case of 5mm root penetration.

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Design of Forming Path for Concave Steel Plate Using the Line Array Roll Set (선형 배열 롤 셋을 이용한 오목형상 강판 성형경로 설계)

  • Roh, H.J.;Kim, K.H.;Shim, D.S.;Yang, D.Y.;Chung, S.W.;Han, M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.361-364
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    • 2008
  • Incremental forming path to manufacture a thick concave steel plate using the line array roll set is designed. To find the optimum forming path, the forming processes are simulated by the finite element method. A general-purpose commercial software, MSC.MARC is used. The rolls are modeled as rigid surfaces and the thick plate is modeled as 8-node hexahedral elastic-plastic solid elements to predict accurate springback. It is found that the process can be successfully applied to the fabrication of the dual curvature ship hull plate

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Development of Welding Flux and Process for Prevention of Cold Cracking in SAW Weld Metal (잠호용접부 균열방지를 위한 용접 플락스 및 시공기법 개발)

  • Choi, Kee-Young;Kim, Chan;Kim, Young-Pil
    • Special Issue of the Society of Naval Architects of Korea
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    • 2007.09a
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    • pp.118-127
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    • 2007
  • SAW(Submerged Arc Welding) process is generally applied to a wide range of welding area in the fabrication of steel structure. This process has a good characteristic properties such as the high quality of welds and the high deposition rates, but in case of welding on a thick steel plate, it also has higher cold crack susceptibility than that of a thin steel plate. The purpose of this research is to find the main factor of crack generation and clarify the countermeasure for crack prevention, and then establish the optimum welding condition in a heavy thick steel plate. The results of this study are as follows, 1. The cause of crack generation is found the diffusible hydrogen penetrated into weld metal by decomposition of the remained moisture in SAW flux during welding. 2. For the removal of diffusible hydrogen, the raw materials of SAW flux are to be dehydrated at the high temperature in the initial manufacturing stage. 3. Mechanical properties of weld metal welded with the dehydrated SAW flux were evaluated very excellent, furthermore the weld metal has been proved to have low diffusible hydrogen content with 3.1ml /100g. 4. The weldability and quality welded with thick steel plates were improved by establishing the new optimum welding condition.

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Numerical analysis on the welding residual stress and fracture toughness of the heavy thick steel welded joints by welding processes

  • Bang, HanSur;Bang, HeeSeon
    • Journal of Welding and Joining
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    • v.33 no.2
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    • pp.32-39
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    • 2015
  • This study examined the welding residual stress and fracture toughness of 78mm thick steel electro gas welding (EGW) and flux cored arc welding (FCAW) welded joints by numerical analyses of the thermal elasto-plastic behavior and fracture toughness(KIC). The residual stress, fracture toughness characteristics and production mechanism on the welded joints were clarified. Moreover, the effects of the welding process (EGW and FCAW) on the welding residual stresses and fracture toughness of welded joints were evaluated. The results showed that the new welding process (EGW) appears to be an effective substitute for the existing welding process (FCAW) in a thick steel plate with high strength.

A Study on the Dissipation Energy of Plate due to Cutting

  • Lee, J. W.;Hong, S. J.
    • Journal of Ship and Ocean Technology
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    • v.1 no.1
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    • pp.48-56
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    • 1997
  • This paper deals with the energy dissipation of ductile metal plate due to cutting. By using nondimensional analysis, we present that the dissipation energy of tearing behaviour can be formulated as a function of slenderness ratio expressed by cutting length, yield stress, plate thickness and elastic modulus. The validity of the proposed formula for Al-alloy, copper and mild steel is demonstrated by comparing the proposed formula with experimental results, which are shown in good agreements except for thick mild steel plate.

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A Study of Lamella Tearing being Produced by Corner Joint Welding in Box Column of Ultra Thick Plate (극후판 Box Column의 Corner Joint 용접시 발생하는 Lamella Tearing에 관한 연구)

  • Han-Sur Bang;Seong-Joo Kim;Jong-Myung Kim;Woong-Sung Jang;Young-Seob Kwon
    • Journal of the Society of Naval Architects of Korea
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    • v.36 no.4
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    • pp.95-104
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    • 1999
  • Use of the ultra thick plate is being continuously increased in large off-shore structures, ships, bridges and skyscraper construction, due to increasingly large-sized steel structures and it seems that this trend will be maintained. But, occurrence of the lamella tearing has been reported in ultra thick plate used for construction. It is reportedly caused by impurities such S(sulfur), P(phosphorus) and others accumulated in the ultra thick plate's centerline in the thickness direction with strip shape or by restraint residual stress caused by the welding. In the ultra thick plate made by continuous casting method, occurrence of lamination is difficult to avoid because of the properties of production procedure. Therefore, with a view to reducing the lamella properties, this report tries tearing in the steel structure in the view of welding strength rather than metallic properties, this report tries to seek the optimum groove and welding procedure by using the computer simulation based on FEM(Finite Element Method).

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An Effective Method of Product Number Detection from Thick Plates (효과적인 후판의 제품번호 검출 방법)

  • Park, Sang-Hyun
    • The Journal of the Korea institute of electronic communication sciences
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    • v.10 no.1
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    • pp.139-148
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    • 2015
  • In this paper, a new algorithm is proposed for detecting the product number of each thick plate and extracting each character of the product number from a image which contains several thick plates. In general, a image of thick plates contains several steal plates. To obtain the product number from the image, we first need to separate each plate. To do so, we use the line edges of thick plates and a clustering algorithm. After separating each plate, background parts are eliminated from the image of each plate. Background parts of an individual thick plate image consist of the dark part of steel and the white part of paint which is used for printing the product number. We propose a two-tiered method where dark background parts are first eliminated and then white parts are eliminated. Finally, each character is extracted from the product number image using the characteristics of product number. The results of the experiments on the various steal plates images emphasize that the proposed algorithm detects each thick plate and extracts the product number from a image effectively.

Electro-elastic analysis of a sandwich thick plate considering FG core and composite piezoelectric layers on Pasternak foundation using TSDT

  • Mohammadimehr, Mehdi;Rostami, Rasoul;Arefi, Mohammad
    • Steel and Composite Structures
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    • v.20 no.3
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    • pp.513-543
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    • 2016
  • Third order shear deformation theory is used to evaluate electro-elastic solution of a sandwich plate with considering functionally graded (FG) core and composite face sheets made of piezoelectric layers. The plate is resting on the Pasternak foundation and subjected to normal pressure. Short circuited condition is applied on the top and bottom of piezoelectric layers. The governing differential equations of the system can be derived using Hamilton's principle and Maxwell's equation. The Navier's type solution for a sandwich rectangular thick plate with all edges simply supported is used. The numerical results are presented in terms of varying the parameters of the problem such as two elastic foundation parameters, thickness ratio ($h_p/2h$), and power law index on the dimensionless deflection, critical buckling load, electric potential function, and the natural frequency of sandwich rectangular thick plate. The results show that the dimensionless natural frequency and critical buckling load diminish with an increase in the power law index, and vice versa for dimensionless deflection and electrical potential function, because of the sandwich thick plate with considering FG core becomes more flexible; while these results are reverse for thickness ratio.