• Design & Manufacturing
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• 제16권1호
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• pp.27-35
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• 2022

Thermoforming is a plastic manufacturing process that applies a force to stretch a film of heated thermoplastic material over an engineered mold to create a 3-dimensional shape. After forming, the shaped part can then be trimmed and finished to specification to meet an end-user's requirements. The process and thermoplastic materials are extremely versatile and can be utilized to manufacture parts for a very wide range of applications. In this study, based on K-BKZ nonlinear viscoelastic model, thermoforming process analysis was performed for an interior room-lamp. The predicted thickness was minimum at the corner of a molded film, and maximum at the center of the bottom. By using the Taguchi method of design of experiments, the effects of process conditions on residual stresses were investigated. The dominant factors were the liner thickness and the film heating time. As the thickness of the liner increased, the residual stress decreased. And it was found that the residual stress decreased significantly when the film heating temperature was higher than the glass transition temperature. A thermoforming mold and a trimming mold were manufactured, and the spring back was investigated through experiments. The dominant factors were film heating time, liner thickness, and lower mold temperature. As the film heating time and liner thickness increased, the spring back decreased. In addition, it was found that the spring back decreased as the lower mold temperature increased.

• 한국염색가공학회:학술대회논문집
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• 한국염색가공학회 2006년도 임시총회 및 추계학술발표회
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• pp.78-81
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• 2006

• Composites Research
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• 제35권2호
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• pp.75-79
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• 2022

본 연구에서는 충격에 의해 파손된 열가소성 유리 섬유 강화 복합재료의 재성형을 통한 물성변화를 조사하였다. 복합재료 시편은 유리섬유 부직포와 폴리프로필렌 필름을 이용하여 핫 프레스 압축 성형 공정을 통해 제작하였다. 총 3번의 낙하 충격 테스트를 진행하였으며, 시편의 물성을 확인하기 위하여 인장시험, 굽힘시험, 낙하충격시험, 시차주사열량계, 주사전자현미경 측정을 진행하였다. 그 결과, 재활용 단계가 반복될수록 결정화도, 인장강도, 탄성계수, 굴곡강도는 증가하였으나 충격특성은 크게 감소하였다.

• 접착 및 계면
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• 제16권3호
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• pp.95-100
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• 2015

본 연구에서는 실리카, 산화아연, 아연이온이 코팅된 실리카가 carboxylic acid로 변성된 스티렌계 열가소성 엘라스토머(m-TPS) film의 마찰시 표면 파괴에 미치는 영향을 관찰하였다. 일반 실리카를 첨가한 m-TPS film은 실리카 입자간의 강한 filler-filler interaction에 의한 낮은 분산성 때문에 기계적 강도, 내마모성과 마찰시 표면 파괴가 저하되는 것으로 나타났다. 산화아연 또는 아연이온이 코팅된 실리카를 첨가한 m-TPS는 zinc ion과 carboxylic acid group 간의 ionic cluster 형성을 통하여 기계적 강도, 내마모성과 마찰 시 표면 파괴가 개선되었다. Zinc ion과 carboxylic acid group 간의 ionic cluster 형성은 $1550{\sim}1650cm^{-1}$의 zinc carboxylate group stretch 피크의 FT-IR 분석 결과로 확인하였다.

• Journal of Information Display
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• 제9권1호
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• pp.14-19
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• 2008

We demonstrated the capillary force lithography (CFL) method for controlling the azimuthal anchoring energy of a liquid crystal (LC) alignment layer. When a thermoplastic polymer film is heated to over the glass transition temperature, the melted polymer is filled into the mold structure by the capillary action and the aspect ratio of the pattern is determined by the dewetting time of the CFL process. Here, the proposed method showed that the azimuthal anchoring energy of the LC alignment layer could be simply controlled by the surface relief patterns which were determined by the dewetting times during the CFL patterning.

• 한국염색가공학회지
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• 제31권3호
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• pp.187-194
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• 2019

Blowing film was prepared using polyester elastomer with thermally expandable microcapsule to investigate the optimum blowing properties and the film making process. Physical properties including specific gravity, blowing efficiency, foaming shape, tensile strength and elongation of polyester film were tested by varying the process condition of temperature and revolution per minutes of the extruder. The lowest specific gravity of 0.709 can be achieved with excellent foaming cells at $210^{\circ}C$ and 50 RPM conditions. The highest tensile strength and elongation was shown at $210^{\circ}C$, 100 RPM and $230^{\circ}C$, 25 RPM conditions. However, most of the prepared polyester films showed over $1kg_f/mm^2$ of tensile strength which is reasonable value to use in film applications.

• 한국염색가공학회지
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• 제34권3호
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• pp.173-184
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• 2022

In this study, the TPU film was laminated on an aramid fabric or circular knits in order to implement an air cushion material that can respond to high impact forces in case of a fall and is easy to expand. To increase the bonding strength between the fabric layer and the film layer, a primer layer was formed in two ways: one for thermally bonding and laminating PET film and two for coating and aging hot melt type PUR adhesive. The tensile strength of the aramid air cushion was 2.5 times higher than that of the circular knits, but the tensile elongation of the aramid air cushion was very low compared to that of the circular knits. The tear strength of the aramid air cushion was about twice or more superior to that of the circular knits, the primer treatment method was good at A, and the peel strength was excellent at method A. The aramid air cushion was the lightest in weight. Summarizing the above results, it was best to combine the air cushion material with aramid woven fabric and primer treatment method A to cope with the high impact force applied when falling.

• 한국염색가공학회지
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• 제33권4호
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• pp.269-279
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• 2021

In this study, the laminating of TPU film after coating of primer adhesive on the fabrics was applied in order to secure the strength to withstand a fall from a higher altitude by increasing the adhesion between the fabric and the film layer. It seems that the fineness of the yarn and the weave construction have a greater effect than the type of the laminating films. The order of superiority of the laminated fabrics by film type and thickness was the same for 1000 denier and 210 denier fabrics, and the tendency was consistent with the order of superiority in the film properties and peel strength tests. The tear strength of laminating fabrics increased three to four times for 1000 denier fabrics compared to the fabric alone, but it decreased by 2 times for the 210 denier fabrics. Summarizing the above results, it is most appropriate to combine 1000d fabric with three types of laminating films(100~200㎛ thickness) of A(0.2T) or B(0.15T) or D(0.1T) considering the air pressure resistance, the impact resistance during the fall, and the durability against damage during use.

• Macromolecular Research
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• 제17권8호
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• pp.616-622
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• 2009

In-depth understanding of the influence of hot pressing and melt processing on the properties of thermoplastic polyurethane (TPU) is critical for effective mechanical recycling of TPU scraps. Therefore, this study focused on the effects of hot pressing and melt mixing on molecular weight (MW), polydispersity index (PDI), melt index (MI), characteristic IR peaks, hardness, thermal degradation and mechanical properties of TPU. The original TPU pellet (o-TPU) showed two broad peaks at lower and higher MW regions. However, four TPU film samples, TPU-0 prepared only by hot pressing of o-TPU pellet and TPU-1, TPU-2 and TPU-3 obtained by hot pressing of melt mixed TPUs (where the numbers indicate the run number of melt mixing), exhibited only a single peak at higher MW region. The TPU-0 film sample had the highest $M_n$ and the lowest PDI and hardness. The TPU-1 film sample had the highest $M_w$ and tensile modulus. As the run number of melt mixing increased, the peak-intensity of hydrogen bonded C=O stretching increased, however, the free C=O peak intensity, tensile strength/elongation at break and average MW decreased. All the samples showed two stage degradations. The degradation temperatures of TPU-0 sample (359 $^{\circ}C$ and 394 $^{\circ}C$)were higher than those of o-TPU (342 $^{\circ}C$ and 391 $^{\circ}C$). While all the melt mixed samples degraded at almost the same temperature (365 $^{\circ}C$ and 381 $^{\circ}C$). The first round of hot pressing and melt mixing was found to be the critical condition which led to the significant changes of $M_n$/$M_w$/PDI, MI, mechanical property and thermal degradation of TPU.

• 한국섬유공학회:학술대회논문집
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• 한국섬유공학회 2002년도 봄 학술발표회 논문집
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• pp.289-292
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• 2002

전분을 이용한 환경친화성 고분자 플라스틱 재료에는 전분충진형, blend형 등이 있으나, 대체로 전분은 보조재료로 사용된다. 이에 반해 extruder를 이용한 전분발포체나 TPS (Thermoplastic starch) 등은 전분을 주재료로 사용하여 플라스틱 재료를 만드는 것이지만, TPS 필름의 Tg가 실온보다 높아 glassy 상태의 brittle한 성질로 인해 물성이 낮으며, 수분 친화적인 성질로 인해 플라스틱 재료로서의 사용이 제한되는 단점이 있다[1,2]. (중략)