• Title/Summary/Keyword: thermal stress distributions

검색결과 187건 처리시간 0.026초

점소성 유한요소법에 의한 이차원 절삭의 구성인선 해석 (Built-Up Edge Analysis of Orthogonal Cutting By Visco-Plastic Finite Element Method)

  • 김동식
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1995년도 추계학술대회 논문집
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    • pp.60-63
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    • 1995
  • The behavior of the work materials in the chip-tool interface in extremely high strain rates and temperatures is more that of viscous liquids than that of normal solid metals. In these circumstances the principles of fluid mechanics can be invoked to describe the metal flow in the neighborhood of the cutting edge. In the present paper an Eulerian finite element model is presented that simulates metal flow in the vicinity of the cutting edge when machining a low carbon steel with carbide cutting tool. The work material is assumed to obey visco-plastic (Bingham solid) constitutive law and Von Mises criterion. Heat generation is included in the model, assuming adiabatic conditions within each element. the mechanical and thermal properties of the work material are accepted to vary with the temperature. The model is based on the virtual work-stream function formulation, emphasis is given on analyzing the formation of the stagnant metal zone ahead of the cutting edge. The model predicts flow field characteristics such as material velocity effective stress and strain-rate distributions as well as built-up layer configuration

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대형 단조품 담금질 과정의 조직 및 응력분포 해석 (Analysis of Heat Treatment Process for Large Forgings Considering Phase Transformation)

  • 이정호;이부윤;전제영;이명렬;조종래
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.964-968
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    • 1996
  • The demands of size and quality of large steel shaft forgings for ship building, power plant, steel plant, etc. are rapidly increasing, and some of these productions are manufactured from ingot weighing more than 300 tons. For use as rotating components. shafts require toughness, strength and homogeneity, and therefore are produced through a variety of heat treatments. According to the increase of ingot size, micro- and macrosegregation and also mass effect of the product increase. Thus, special care should be paid to the heat treatment of such large shaft forgings. In this paper, the heat treatment of large shaft forgings such as rotor and back-up roll is calculated using the commercial finite element code SYSWELD. Calculated distributions of temperature and phase are compared with experimental data. The continuous cooling transformation diagram, thermal and mechanical properites of each phase are used. The phase proportion, hardness and residual stress during water quenching are discussed.

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다중날을 가진 스크류의 최적화 설계 (The optimum Design of the Multi-flight Screw using Finite Element Analysis)

  • 최동열;조승현;김청균
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제33회 춘계학술대회 개최
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    • pp.248-256
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    • 2001
  • Capacities of screw are pumping, steady flow of polymer melts, volumetric efficiency, steady volumetric throughout etc. they are affected by geometry of screw, heat flux, pressure on inside barrel, rotating velocity, friction coefficient at screw surface etc. Also the temperature of polymer melts by heating pad and injection pressure play a very important role in the injection molding machine. by computation volumetric efficiency increases as rotating velocity increases, flight number increses, and decreases as friction coefficient increases. but volumetric throughout is different :s flight number increases with helix angle variability. so in this paper we analyze thermal distortion and stress of screw includes pressure and temperature distributions by finite element analysis to understand what design factors influence on thermo-mechanical characteristics of screw.

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Influence of temperature on the beams behavior strengthened by bonded composite plates

  • Bouazza, Mokhtar;Antar, Kamel;Amara, Khaled;Benyoucef, Samir;Bedia, El Abbes Adda
    • Geomechanics and Engineering
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    • 제18권5호
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    • pp.555-566
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    • 2019
  • The purpose of this paper is to investigate the thermal effects on the behaviour reinforced-concrete beams strengthened by bonded angle-ply laminated composites laminates plate $[{\pm}{\theta}n/90m]_S$. Effects of number of $90^{\circ}$ layers and number of ${\pm}{\theta}$ layers on the distributions of interfacial stress in concrete beams reinforced with composite plates have also been studied. The present results represent a simple theoretical model to estimate shear and normal stresses. The effects the temperature, mechanical properties of the fibre orientation angle of the outer layers, the number of cross-ply layers, plate length of the strengthened beam region and adhesive layer thickness on the interfacial shear and normal stresses are investigated and discussed.

A nonlocal strain gradient theory for scale-dependent wave dispersion analysis of rotating nanobeams considering physical field effects

  • Ebrahimi, Farzad;Haghi, Parisa
    • Coupled systems mechanics
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    • 제7권4호
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    • pp.373-393
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    • 2018
  • This paper is concerned with the wave propagation behavior of rotating functionally graded temperature-dependent nanoscale beams subjected to thermal loading based on nonlocal strain gradient stress field. Uniform, linear and nonlinear temperature distributions across the thickness are investigated. Thermo-elastic properties of FG beam change gradually according to the Mori-Tanaka distribution model in the spatial coordinate. The nanobeam is modeled via a higher-order shear deformable refined beam theory which has a trigonometric shear stress function. The governing equations are derived by Hamilton's principle as a function of axial force due to centrifugal stiffening and displacement. By applying an analytical solution and solving an eigenvalue problem, the dispersion relations of rotating FG nanobeam are obtained. Numerical results illustrate that various parameters including temperature change, angular velocity, nonlocality parameter, wave number and gradient index have significant effect on the wave dispersion characteristics of the understudy nanobeam. The outcome of this study can provide beneficial information for the next generation researches and exact design of nano-machines including nanoscale molecular bearings and nanogears, etc.

중심 편석층이 있는 극후판 박스-칼럼의 대입열 코너이음 용접시 그루브 형상의 영향 (Effect of the Groove Shape of Ultra Thick Box-Column with Center Segregation under High Heat Input for Corner Welding)

  • 최원규;이종봉;권영두;구남서
    • 한국해양공학회지
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    • 제16권2호
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    • pp.72-79
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    • 2002
  • In this study, time-dependent distributions of temperature and stresses, in the box-column welded from ultra thick plates with center segregation, has been analyzed by the commercial finite element package SYSWELD+, for several types and angles of groove. The major points of investigation are the optimum type and angle of groove that minimize weld stress specially at the center segregation, as well as temperature distribution, residual stresses and changes in the mechanical properties. The results can be summarized as follows; 1) Generally the thermal cycle at the root of groove exhibits relatively rapid cooling pattern, however, most of the other part weldment have a slow cooling pattern in all groove types. 2) Most of the micro-structures of weldment are composed of ferrite and pearlite, meanwhile we could find martensite and bainite locally a the root of the groove. 3) Optimum groove type for high heat input welding of box-column corner is a double groove type, and the optimum angle for the groove is 30~$45^{\circ}$ that minimize deformation and weld stress at the center segregation.

유한요소법을 이용한 LD - 전로의 노저부 형상에 따른 응력분포의 해석 (The Stress Distribution Analysis of LD - converters with Different Edge Shapes by FEM)

  • 김성순;한봉석;허완욱;하창수;이형직;이홍림
    • 한국세라믹학회지
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    • 제38권9호
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    • pp.829-833
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    • 2001
  • 전로 내화물의 화학적인 부식에 대해서는 많은 연구가 이루어져 왔다. 그러나 전로 내화물의 자체 무게와 구조적인 형상으로 발생되는 응력집중에 의한 내화물의 부식에 대해서는 그 연구가 미비한 실정이다. 따라서 본 연구에서는 각이 진 노저부 형상을 가지는 전로(모델 1)와 완만한 곡선 형상을 가지는 전로(모델 2)에 대하여 FEM을 이용하여 자중응력분포 시뮬레이션을 행하고 그 결과를 비교분석 하였다. 시뮬레이션결과 슬래그 라인 근방에서 모델 2가 모델 1보다 높은 응력값을 나타내었다. 따라서 열적${\cdot}$화학적인 요인을 모두 고려한다면 조업 중기에 모델 2의 슬래그 라인 근방에서의 부식이 모델 1에 비해 심각할 것이라 결론 내릴 수 있다.

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임플란트 국소의치 금나사의 3차원 유한요소법 접촉응력 분석 (3D Dimensional Finite Element Analysis of Contact Stress of Gold Screws in Implant Partial Denture)

  • 이명곤
    • 대한치과기공학회지
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    • 제35권4호
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    • pp.303-312
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    • 2013
  • Purpose: In this research, non-linear three dimensional finite element models with contact elements were constructed. For the investigations of the distributions of contact stresses, 3 units fixed partial dentures model were studied, especially on the interface of the gold screw and cylinder, abutment screw. Methods: 3 types of models were constructed ; the basic fixed partial denture in molar region with 3 units and 3 implants, the intermediate pontic fixed partial denture model with 3 units and 2 implants, and the extension pontic fixed partial denture model with 3 units and 2 implants. For all types, the external loading due to chewing was simulated by applying $45^{\circ}$ linguo-buccal loading of 300 N to the medial crown. For the simulation of the clamping force which clinically occurs due to the torque, thermal expansion was provided to the cylinder as a preload. Results: Under 300 N concentrated loading to the medial crown, the maximum contact stress between abutment screw and gold screw was 86.85~175.86MPa without preload, while the maximum contact stress on the same area was 25.59~57.84MPa with preload. Conclusion: The preloading affected the outcomes of the finite element stress analysis. Reflecting the clinical conditions, the preloading conditions should be considered for other practical study utilizing FEA. For the study of the contact stresses and related motions, various conditions, such as frictional coefficient changes, gap between contact surfaces, were also varied and analyzed.

Investigation on hygro-thermal vibration of P-FG and symmetric S-FG nanobeam using integral Timoshenko beam theory

  • Matouk, Hakima;Bousahla, Abdelmoumen Anis;Heireche, Houari;Bourada, Fouad;Bedia, E.A. Adda;Tounsi, Abdelouahed;Mahmoud, S.R.;Tounsi, Abdeldjebbar;Benrahou, K.H.
    • Advances in nano research
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    • 제8권4호
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    • pp.293-305
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    • 2020
  • In the current research, the free vibrational behavior of the FG nano-beams integrated in the hygro-thermal environment and reposed on the elastic foundation is investigated using a novel integral Timoshenko beam theory (ITBT). The current model has only three variables unknown and requires the introduction of the shear correction factor because her uniformed variation of the shear stress through the thickness. The effective properties of the nano-beam vary according to power-law and symmetric sigmoid distributions. Three models of the hygro-thermal loading are employed. The effect of the small scale effect is considered by using the nonlocal theory of Eringen. The equations of motion of the present model are determined and resolved via Hamilton principle and Navier method, respectively. Several numerical results are presented thereafter to illustrate the accuracy and efficiency of the actual integral Timoshenko beam theory. The effects of the various parameters influencing the vibrational responses of the P-FG and SS-FG nano-beam are also examined and discussed in detail.

금형주조장치의 예열온도에 따른 타이어 몰드용 AC7A 주조재의 열변형에 관한 연구 (A Study on Thermal Deformations of AC7A Tire Mold Casting Material by Pre-Heating Temperatures of Permanent Casting System)

  • 최제세;최병희
    • 한국산학기술학회논문지
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    • 제14권6호
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    • pp.2596-2603
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    • 2013
  • 타이어 몰드의 내구성과 정밀도는 타이어의 품질을 결정하는 매우 중요한 요인이다. 그러나 타이어 몰드를 제작하는데 있어서 밀폐된 주조장치 안에서 발생하는 주물의 열변형을 측정하는 데는 많은 어려움이 있다. 본 연구에서는 금형주조장치의 예열온도에 따른 타이어 몰드용 AC7A 주조재의 온도분포, 변위, 응력과 같은 열변형을 수치해석을 통해 분석하였고, 동일 조건하에서 AC7A 주조재의 온도분포를 실험을 통해 측정하여 수치해석 결과와 비교하였다. 수치해석을 위해 상용프로그램인 "COMSOL Multiphysics"를 사용하였고, 금형주조장치의 예열온도를 $150^{\circ}C$, $200^{\circ}C$, $250^{\circ}C$, $300^{\circ}C$로 바꾸어 수치해석을 실행하였다. 수치해석 결과 금형주조장치의 예열온도가 $300^{\circ}C$였을 경우에 주조재의 평균변위와 평균응력은 각각 0.25mm와 0.351GPa로 가장 작게 나타났고, 평균온도는 $374.27^{\circ}C$로 온도가 가장 높게 나타나는 것을 확인할 수 있었다. 수치해석에 의한 온도분포 결과와 실험에 의한 온도분포 결과를 비교하였을 때, 냉각 초기에 상변화과정에서 발생하는 잠열로 인해 약간의 온도차이가 발생하였으나, 그 구간을 제외하고는 거의 비슷한 냉각패턴을 나타내는 것을 확인할 수 있었다.