• 제목/요약/키워드: thermal embossing

검색결과 30건 처리시간 0.031초

A Study on the Thermal Performance of Embossing Surface Sandwich Panel

  • Son, Cheol-Soo
    • International Journal of Air-Conditioning and Refrigeration
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    • 제9권2호
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    • pp.69-76
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    • 2001
  • The purpose of this research is to investigate the thermal performance of embossing surface sandwich panel and flat surface sandwich panel. To do this research, thermal performances in summer season at the six points of embossing surface sandwich panel and flat surface sandwich panel are investigated focusing on the temperature. Three kinds of embossing surface sandwich panel and one kind of flat surface sandwich panel are used for this research. At the same size of sandwich panel, the average temperature differences of flat surface sandwich panel between average temperature at the 0.5 mm below copper plate and average outside air temperature and surface temperature are higher than those of embossing surface sandwich panel. The average heat transfer rate of flat surface sandwich panel in higher than that of embossing surface sandwich panel. More study will be needed about the size of diameter and height of embossing, and materials of embossing surface sandwich panel.

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여름철 엠보싱 샌드위치 패널의 열적 성능에 관한 연구 -평판 샌드위치 패널과 비교를 중심으로- (A Study on the Thermal Performance of Embossing Surface Sandwich Panel During the Summer)

  • 손철수
    • 설비공학논문집
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    • 제12권10호
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    • pp.917-924
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    • 2000
  • The purpose of this research is to investigate the thermal performance of embossing surface sandwich panel and flat surface sandwich panel during the summer. To do this research, thermal performances in summer season at the six points of embossing surface sandwich panel and flat surface sandwich panel are investigated focusing on the temperature. Three kinds of embossing surface sandwich panel and one kind of flat surface sandwich panel are used for this research. At the same size of sandwich panel, the average temperature differences of flat surface sandwich panel between average temperature at the 0.5 mm below copper plate and average outside air temperature and surface temperature are higher than those of embossing surface sandwich panel. The average heat transfer rate of flat surface sandwich panel is higher than that of embossing surface sandwich panel. More study will be needed about the size of diameter and height of embossing, and materials of embossing surface sandwich panel.

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Thermal embossing 공정을 이용한 PDMS mold 제작에 관한 연구 (A study on PDMS mold fabrication using thermal embossing method)

  • 김동학;유홍진;김창교;장석원;김태완
    • 한국산학기술학회논문지
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    • 제5권3호
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    • pp.223-226
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    • 2004
  • 나노 패턴을 갖는 미세 구조물을 낮은 비용으로 생산하기 위해서는 플라스틱 재료를 이용하는 것이 필수적이고, 대량생산이 가능한 가공방법으로 사출성형 공정기술이 유망하다. 본 연구에서는 e-beam 리소그라피로 제작된 석영원판 내의 100-500nm크기의 선과 점 형상을 간단한 thermal embossing 공정을 이용하여 액상 PDMS를 고형화 시킨 후에 원판과 분리시켜 PDMS 몰드를 제작하였다. 실험결과, 원판에 있는 나노 크기의 다양한 패턴들은 PDMS 몰드에 균일하게 전사되었고, 이 몰드는 사출성형용 스탬퍼 제작에 유용하게 이용될 수 있을 것으로 사료된다.

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변형 DEEP X-ray 공정과 Hot Embossing 공정을 이용한 마이크로 렌즈 및 어레이의 제작 (Microlens and Arrays Fabrication by the Modified LIGA and Hot Embossing Process)

  • 이정아;이현섭;이성근;이승섭;권태헌
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.228-232
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    • 2003
  • Mircolens and microlens arrays are realized using a novel fabrication technology based on the exposure of a resist, usually PMMA, to deep X-rays and subsequent thermal treatment. Hot embossing process is also studied for mass production. The fabrication technology is very simple and produces microlenses and microlens arrays with good surface roughness of several nm. The molecular weight and glass transition temperature of PMMA is reduced when it is irradiated with deep X-rays. The microlenses were produced through the effects of volume change, surface tension. and reflow during thermal treatment of irradiated PMMA. A hot embossing machine is designed and manufactured with a servo motor transfer system. The hot embossing process follows the steps of heating mold to the desired temperature, embossing a mold insert on substrate. cooling mold to the de-embossing temperature. and de-embossing. Microlenses were produced with diameters ranging from 30 to 1500 ${\mu}{\textrm}{m}$. The surface X-ray mask is also fabricated to realize microlens arrays on PMMA sheet with a large area.

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핫 엠보싱 공정을 이용한 플라스틱 CE(capillary electrophoresis) 마이크로 칩의 제작 (Fabrication of plastic CE (capillary electrophoresis) microchip by hot embossing process)

  • 차남구;박창화;임현우;박진구
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1140-1144
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    • 2005
  • A plastic-based CE (capillary electrophoresis) microchip was fabricated by hot embossing process. A Si mold was made by wet etching process and a PMMA wafer was cut off from 1mm thick PMMA sheet. A micro-channel structure on PMMA substrate was produced by hot embossing process using the Si mold and the PMMA wafer. A vacuum assisted thermal bonding procedure was employed to seal an imprinted PMMA wafer and a blank PMMA wafer. The results of microscopic cross sectional images showed dimensions of channels were well preserved during thermal bonding process. In our procedure, the deformation amount of bonding process was below 1%. The entire fabrication process may be very useful for plastic based microchip systems.

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고분자 광도파로용 핫엠보싱 마스터의 표면거칠기 최소화를 위한 열산화 영향 (Thermal oxidation effect for sidewall roughness minimization of hot embossing master for polymer optical waveguides)

  • 최춘기;정명영
    • 한국진공학회지
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    • 제13권1호
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    • pp.34-38
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    • 2004
  • 핫엠보싱 기술을 이용하여 고분자 광도파로를 제작하기 위해서는 핫엠보싱 마스터가 필수적이며, 본 연구에서는 deep-RIE 공정에 의해 실리콘 마스터를 제작하였다. 광도파로의 광손실과 직접 연관이 있는 실리콘 마스터의 측면 거칠기를 최소화하기 위해 deep-RIE 공정 수행 후, 온도 $1050^{\circ}C$에서 $H_2/O_2$ 분위기하에 산화층을 각각 400$\AA$, 1000$\AA$, 3000$\AA$, 4500$\AA$, 5600$\AA$ 및 6200$\AA$ 두께로 형성하였으며, 곧바로 $NH_4$F:HF=6:1 BOE를 사용하여 산화층을 제거하였다. 제작된 마스터의 측면 거칠기를 SPM-AFM을 이용하여 측정하였으며, 측면 거칠기가 scallop 부분의 경우, 산화층 형성과 제거 후, 12nm (RMS)에서 최소 약 6nm (RMS)로 개선되었으며, vertical striation부분은 162nm (RMS)에서 최소 39m (RMS)로 개선됨을 확인하였다.

핫엠보싱 공정의 폴리머 점탄성 거동에 대한 연구 (Experimental and numerical study on viscoelastic behavior of polymer during hot embossing process)

  • 송남호;손지원;임성한;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.191-194
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    • 2007
  • In hot embossing lithography which has shown to be a good method to fabricate polymeric patterns for IT and bio components, it is very important to determine the proper process conditions of pressure, temperature, and time. It is also a key factor for predicting the optical properties of final product to calculate residual stress distribution after the embossing process. Therefore, to design the optimum process with right conditions, the ability to predict viscoelastic behavior of polymer during and after the hot embossing process is required. The objective of the present investigation is to establish simulation technique based on constitutive modeling of polymer with experiments. To analyze deformation behavior of viscoelastic polymer, the large strain material properties were obtained from quasi-static compression tests at different strain rates and temperatures and also stress relaxation tests were executed. With this viscoelastic material model, finite element simulation of hot embossing was executed and stress distribution is obtained. Proper process pressure is very important to predict the defect and incomplete filling.

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Focused Infrared Light를 이용한 롤투롤 핫엠보싱 (Focused-Infrared-Light Assisted Roll-to-Roll Hot Embossing)

  • 조정대;김우섭;김광영;최영만
    • 한국정밀공학회지
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    • 제34권3호
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    • pp.199-203
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    • 2017
  • Hot embossing techniques are used to engrave patterns on plastic substrates. Roll based hot embossing uses a heated roll for a continuous process. A heated roll with relief patterns is impressed on a preheated plastic substrate. Then, the substrate is cooled down quickly to prevent thermal shrinkage. The roll speed is normally very slow to ensure substrate temperature increase up to the glass transition temperature. In this paper, we propose a noncontact preheating technique using focused infrared light. The infrared light is focused as a line beam on a plastic substrate using an elliptical mirror just before entering the hot embossing roll. The mid range infrared light efficiently raises the substrate temperature. For preliminary tests, substrate deformation and temperature changes were monitored according to substrate speed. The experiments show that the proposed technique is a good possibility for high speed hot embossing.