• Title/Summary/Keyword: thermal deformation

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Measurement of Micro Thermal Deformation of Optical Pick-up Base Using Holographic Interferometry (흘로그램 간섭계를 이용한 광픽업 베이스의 미소 열변형 측정)

  • 서영민;강신일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.191-194
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    • 2002
  • In optical pick-up, optical components such as objective lens, collimator, mirror, laser diode and photo diode are mounted on the pick-up base. These components must keep their original position during operation for proper transmittance of information from laser diode to optical disk and back to photo diode. However, micro thermal deformation of pick-up base which is induced by thermal environment during operation can deteriorate the performance of optical pick-up. Therefore, it is important to measure and analyze the thermal deformation behavior of pick-up base under thermal environment. In the present study, a measurement system using holographic interferometry was designed to measure micro thermal deformation of pick up base. The measurement system was verified by using the deformation of cantilever with prescribed motion actuated by PZT with 1 nm resolution. Interferometric measurement was compared quantitatively with that induced by PZT actuator. Finally, micro thermal deformation of pick-up base under actual thermal environment was measured using the present holographic interferometry and the results were analysed.

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The Study on Automated Compensation of Thermal Deformation for High Speed Feed Drive System (고속이송계의 열변형오차 자동보정에 관한 연구)

  • 조성복;박성호;고해주;정윤교
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.195-198
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    • 2000
  • It can be acquired the high effective productivity through of high speed, precision of machine tools, and then, machine tools will be got a competitive power. Industrially advanced countries already developed that the high speed feed is 60m/min using the high speed ball screw. Also, a lot of problems have happened the feed drive system. It is necessary to study about the characteristics of thermal deformation played a more critical role than static stiffness and dynamic rigidity in controlling the level of machining accuracy. In spite of the improving the thermal deformation characteristics of machine tools at the design stage, there are always some residual errors that have to be compensated for during machining. In this study, thermal deformation error automated compensation device with multiple linear regression is proposed that thermal deformation error can be eliminated at the machining stage. The developed device has been practically applied to the feed drive unit.

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Evaluation of Thermal Deformation in Electronic Packages

  • Beom, Hyeon-Gyu;Jeong, Kyoung-Moon
    • Journal of Mechanical Science and Technology
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    • v.14 no.2
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    • pp.251-258
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    • 2000
  • Thermal deformation in an electronic package due to thermal strain mismatch is investigated. The warpage and the in-plane deformation of the package after encapsulation is analyzed using the laminated plate theory. An exact solution for the thermal deformation of an electronic package with circular shape is derived. Theoretical results are presented on the effects of the layer geometries and material properties on the thermal deformation. Several applications of the exact solution to electronic packaging product development are illustrated. The applications include lead on chip package, encapsulated chip on board and chip on substrate.

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An Analysis of Tehrmal Defromation of Motor Integrated Spindle on High Precision Lathe (고정밀선반용 모터내장형 주축의 열변형 특성 해석)

  • 이득우;송영찬;이찬홍;장석남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.619-623
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    • 1996
  • This paper proposes the thermal characteristics of motor integrated spindle on high precision lathe and investigates the thermal deformation and the running error of spindle. The deformation and the running error of spindle shaft are continuously measured by the gapsensor mounted on machine. The temperature distribution is measured bythe thermal vision system and the thermocouple. The results show that the running error of spindle is dependent on the rotational speed and the thermal deformation.

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An Analytical and Experimental Study on the Thermal Shroud Effect to Minimize Thermal Deformation of a High L/D Ratio Cylinder (장축 실린더의 열변형 최소화를 위한 차열관 효과 해석 및 실험 연구)

  • Ahn, Sang-Tae
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.5
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    • pp.54-63
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    • 2007
  • A barrel is a high length-to-diameter ratio cylinder that is influenced by environmental factors such as sunlight, precipitation, wind and clouds. Cross-barrel temperature differences caused by uneven heating or cooling lead to thermal deformation that degrades accuracy. Therefore, a barrel is covered by thermal shrouds to minimize the type of thermal deformation, "fall-of-shot". In this paper, an analytical and experimental study is presented to design the thermal shrouds for a gun barrel and to evaluate the thermal shroud effect. First, an analytical study on the thermal shroud effect to minimize thermal deformation of a gun barrel by sunlight and wind is performed. The coupled analysis of thermal fluid dynamics of the air flow between a barrel and thermal shrouds and thermal stresses of a barrel Is performed to clarify both the thermal shroud effect and the drift in gun muzzle orientation by thermal deformation. Second, experiments are carried out to test and evaluate the thermal shroud effect on the performance of a gun barrel. The drift in gun muzzle orientation against the solar radiation is confirmed by the experiments, and the results well agree with the analytical estimation. Third, three principal design factors that are presumed to have an effect on the performance of the thermal shrouds are also analyzed; sorts of shroud materials, wall-thickness of thermal shrouds, and distance of the gap between a barrel and thermal shrouds.

Tension/Heat/Thermal Deformation Analysis of a Cold Coiled Strip in Coiling Process (냉연 판재의 권취공정에 있어서 장력/열/변형 해석)

  • 정영진;이규택;강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.39-43
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    • 2002
  • A new model for heat transfer and thermal deformation analysis according to strip mm in coiling process has been proposed. Finite difference analyses for heat transfer of cold rolled coil have been carried out under various coiling tensions and strip crown using the equivalent thermal conductivity for the radial direction of cold rolled coil which is a function of strip thickness, surface characteristics and compressive pressure. The compressive pressure is calculated from a equation expressed as a function of hoop stress and coil tension considering strip mm obtained by experiment. Finite element method for thermal deformation of cold rolled coil has been performed to investigate the effects of the strip crown, the coil tension and temperature. From these analyses, it is found that the axial inhomogeneity of thermal deformation is increased as the strip crown, compressive pressure, and temperature drop in cold coiled strip increase.

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The Study for Bead Effect in Inner Case on Thermal Deformation of Refrigerator (냉장고 내벽의 비드가 열변형에 미치는 영향에 관한 연구)

  • Zhai, JianGuang;Cho, Jong-Rae;Jeon, Woo-Jin;Kim, Joo-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.1
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    • pp.96-101
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    • 2011
  • Under extreme test or operation condition, refrigerator endures complicated stresses state and thermal bowing deformation arises on the sidewall. Shelf rails designed in the inner case provide increased surface area to permit expansion without bowing, and also increase structural rigidity to resist bowing. In this study, we designed six different shelf patterns of refrigerator model and studied the bead on refrigerator deformation using finite element method (FEM). Analysis result shows that increasing the numbers of beads properly in refrigerator is more helpful to reduce thermal bowing deformation. In addition, the beads would decrease stress on refrigerator sidewall. However, vertical beads have no effect to reduce thermal deformation of the bowing.

Thermal Deformation Measurement Spherical Glasses Lens Using ESPI (ESPI를 이용한 안경용 렌즈의 열변형 측정)

  • Kim, Koung-Suk;Jang, Ho-Sub;Kim, Hyun-Min;Yang, Seung-Pill
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.2
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    • pp.137-143
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    • 2008
  • The spherical glasses lenses are typically classified into two groups such as (+) diopter lens and (-) diopter lens by the refractive power index. The thermal deformation of a lens is occurred by external heat source and is changed respected to the diopter of a lens. In this paper, the thermal deformation of spherical glasses lenses were quantitatively measured by using ESPI (electronic speckle pattern interferometry) which has an advantage that the non-contact, non-destructive and precise deformation measurement is available due to the coherency characteristic. The temperature changes were measured by IR camera. It makes experiments over 14 types of the plastic glasses lenses. From the results, it was confirmed that the larger diopter lens showed the less thermal deformation in case of the (+) diopter lens. On the other hand, the thermal deformation of the (-) diopter lens was measured with uniform pattern when the same temperature changes were applied. Also, it was found that the thermnal deformation of the (+) diopter lens is less than that of the (-) diopter lens. Therefore, it is expected that when the thermal deformation is occurred to the various types of the lens, the variation of the focal length caused by the thermal distortion of a lens would be measured quantitatively.

A Study on the Thermal deformation during Heat-Treatment (열처리시의 열변형에 관한 연구)

  • Jang J. W.;Kim D. J.;Kang J. H.;Kang S. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.161-166
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    • 2001
  • The distortion and fracture of heat treated components is a major industrial problem, which may considerably increase the costs of operations that involve high cooling rates. And also, thermal deformation would be generated during Heat Treatment. In this paper, the purpose is to check out the thermally deformed components during heat treatment and to analyze thermal deformation and thermal stress by two dimensional Finite Element Method. And two dimensional FEM program is evaluated for heat transfer and thermal deformation.

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Analysis of Thermal Stress and Deformation of Casting Roll in Twin Roll Strip Casting Process (쌍롤형 박판주조공정에서 주조 롤의 열응력 및 열변형 해석)

  • Park, Cheol-Min;Kim, Wan-Su;Park, Gyeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.9
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    • pp.1943-1951
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    • 2002
  • The casting roll design is one of the most important requirements in twin roll strip casting process. Coupled analyses of heat transfer and deformation for the cast roll are carried out by use of the finite element program MARC to examine the thermal stress and deformation. The effects of several factors on thermal stress and deformation are also investigated. The amount of thermal stress increases when the ni thickness increases and when the casting speed and the copper sleeve thickness decrease.