• 한국레이저가공학회지
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• 제3권1호
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• pp.29-37
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• 2000

For a development purpose of thick metal / metal Graded-Boundary Materials(GBM), a basic research on the fabrication of Ni-Cr/steel GBM was carried out by a laser beam and its mechanical properties and thermal characteristics were investigated. In order to produce a compositionally graded boundary region between substrate steel and added Ni-Cr alloy, a series of surface alloying treatments was performed with a high power CO$_2$ laser beam. Ni-Cr sheet was placed on a low carbon steel plate(0.18%C), and then a CO$_2$ laser beam was irradiated on the surface to produce a homogeneous alloyed layer. On this first surface-alloyed layer, another Ni-Cr sheet was placed and then the CO$_2$ laser beam was irradiated again to produce second surface-alloyed layer. Sequential repetitions of laser surface alloying treatment 4 times resulted in a graded-boundary region with the thickness of about 1.4mm. Simultaneous concentration profiles of different kinds of alloying elements(Ni and Cr) showed from 42%Ni, 45%Cr and 13%Fe on surface region to 0%Ni, 0%Cr and 99%Fe in substrate region. Also a thermal conductivity gradient resulted in graded-region and its value changed from 0.03㎈/cm s$\^{C}$ in surface region to 0.1㎈/cm s$\^{C}$ in substrate region. Microstructural observation showed that any visible root porosities and solidification shrinkage cracks were not formed in graded region between alloyed layer and substrate region during rapid cooling.

• 한국구조물진단유지관리공학회 논문집
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• 제14권1호
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• pp.156-164
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• 2010

부상식 면진기초 매스콘크리트의 시공이 6차에 걸쳐 분리타설로 이루어졌다. 선행 Mock-up실험을 통하여 각각 온도이력계측과 수화열해석이 병행되었고 최선의 양생조건과 시공순서가 부여되었다. 그 결과 수화발열과 냉각시 발생가능한 온도균열은 나타나지 않았다. 그러나 현행 콘크리트 시방서 매스콘크리트편의 온도균열지수의 간이식, 정밀식 모두 낮은 범위의 지수를 나타내었다. 이는 수화열 거동 및 균열예측에 있어 온도균열 발생확률이 높은 것으로 나타나, 실제 타설경과 내용과 상이함을 알 수 있었다. 각 시공단계의 계측 및 해석결과는 대상 부재의 크기와 형상을 고려하여 부재내부를 등온도분포영역과 상대적으로 온도경사가 높은 영역으로 분리할 필요가 있음을 추정케 하였다. 결론적으로, 구조형태별 수화발열/냉각시 온도변화에 보다 민감한 특성두께를 정의하여, 현실적인 온도균열지수를 계산하는 과정과 방법이 필요하다고 사료된다.

• 문화기술의 융합
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• 제8권2호
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• pp.337-342
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• 2022

최근 프린팅 기술은 디스플레이나 연료전지를 포함한 IT 분야에 폭넓게 사용되고 있지만 핵심 부품인 프린터 헤드의 박막을 적층하는 제조공정에서 발생하는 잔류응력 및 열응력으로 인해 기판이 변형되거나 노즐층이 파손되어 잉크가 새거나 원하는 영역으로 토출되지 않는 문제가 발생하고 있다. 따라서 본 논문에서는 보다 견고하고 신뢰할수 있는 구조를 가진 열전사 잉크젯 프린트 헤드 형상을 제안하고자 한다. 기판과 노즐층의 변형을 줄이기 위해 리브, 기둥, 지지벽 및 개별 피드홀과 같은 다양한 형태의 잉크젯 프린트 헤드 구조가 설계되었으며, FEA 해석을 통해 타당성을 검증하였다. 해석 결과 헤드의 최대 응력 및 노즐층 변형이 최소 40~50%로 급격히 감소하였으며 기둥 및 지지벽 형태의 프린터 헤드를 제작하여 노즐층 변형에 의한 균열 및 잉크 누출이 없는 것을 확인하였다. 따라서 제안된 헤드 형상이 정상 방향의 잉크 토출에 기여하며 대면적 프린팅 기술에도 적용될 수 있을 것으로 기대된다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.99-104
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• 2003

TiN coated films show a good mechanical properties, high thermal properties and wear, erosion and corrosion resistance and are widely used as a coating materials in tools, ornaments, parts and semiconductors. In spite of these good properties, the fracture of TiN coated films occur during use. The fracture of TiN thin films is related to their microstructure. Especially, the life of TiN coated layer is related to the texture of the TiN films. One researcher suggested that the corrosion and erosion resistance of the TiN thin films is related to a uniform and dense structure of films. In this study, we studied the relationships between textures and friction coefficient, erosion and corrosion in TiN coated films. The flatness of (115) texture surface of TiN thin films is flatter than that of (111) texture surface. The friction coefficient of (115) texture surface of TiN thin films is similar with that of (111) texture surface. The wear resistance of (115) texture surface of TiN thin films is better than that of (111) texture surface. The erosion and corrosion resistance of (115) texture surface of TiN thin films is better than that of (111) torture surface. As well as texture, the wear, erosion and corrosion of TiN thin films has to consider defects such as pinholes, cracks, surface roughness and open columnar structure. The life of TiN coated products is influenced by the properties of wear, erosion, and corrosion resistance of TiN thin films and is related to texture of TiN coated films, density of pinholes and cracks, density of structure, and surface flatness.

• 한국재료학회:학술대회논문집
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• 한국재료학회 2010년도 춘계학술발표대회
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• pp.6.2-6.2
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• 2010

Stainless steel is widely known to have superior corrosion properties. However, in some harsh conditions it still suffers various kinds of corrosions such as galvanic corrosion, pitting corrosion, intergranular corrosion, chloride stress corrosion cracking, and etc. For the corrosion protection of stainless steel, the ceramic coatings such as protective silica film can be used. The sol-gel coating technique for the silica film has been extensively studied especially because of the cost effectiveness. It has been proved that silica can improve the oxidation and the acidic corrosion resistance of metal surface in a wide range of temperatures due to its high heat and chemical resistance. However, in the sol-gel coating process there used to engage a heat treatment at an elevated temperature like $500^{\circ}C{\sim}600^{\circ}C$ where cracks in the silica film would be formed because of the thermal expansion mismatch with the metal. The cracks and pores of the film would deteriorate the corrosion resistance. When the heat treatment temperature is reduced while keeping the adhesion and the density of the film, it could possibly give the enhanced corrosion resistance. In this respect, inorganic protective silica film was tried on the surface of stainless steel using a sol-gel chemical route where silica nanoparticles, tetraethoxysilane (TEOS) and methyltriethoxysilane (MTES) were used. Silica nanoparticles with different sizes were mixed and then the film was deposited on the stainless steel substrate. It was intended by mixing the small and the large particles at the same time a sufficient consolidation of the film is possible because of the high surface activity of the small nanoparticles and a modest silica film is obtained with a low temperature heat treatment at as low as $200^{\circ}C$. The prepared film showed enhanced adhesion when compared with a silica film without nanoparticle addition. The films also showed improved protect ability against corrosion.

• 한국분말재료학회지
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• 제27권3호
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• pp.219-225
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• 2020

The directed energy deposition (DED) process of metal 3D printing technologies has been treated as an effective method for welding, repairing, and even 3-dimensional building of machinery parts. In this study, stainless steel 316L (STS316L) and Inconel 625 (IN625) alloy powders are additively manufactured using the DED process, and the microstructure of the fabricated STS316L/IN625 sample is investigated. In particular, there are no secondary phases in the interface between STS316L and the IN625 alloy. The EDS and Vickers hardness results clearly show compositionally and mechanically transient layers a few tens of micrometers in thickness. Interestingly, several cracks are only observed in the STS 316L rather than in the IN625 alloy near the interface. In addition, small-sized voids 200-400 nm in diameter that look like trapped pores are present in both materials. The cracks present near the interface are formed by tensile stress in STS316L caused by the difference in the CTE (coefficient of thermal expansion) between the two materials during the DED process. These results can provide fundamental information for the fabrication of machinery parts that require joining of two materials, such as valves.

• 자원환경지질
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• 제54권3호
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• pp.311-330
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• 2021

청송 신성리 공룡발자국 화석지에는 최소한 수각류 보행렬 11개, 용각류 보행렬 3개 및 조각류 보행렬 1개 이상 존재하여, 국내 다른 공룡발자국 화석지에 비해 수각류 보행렬의 밀집도가 높다. 공룡발자국의 모암은 미사암과 이암의 암상을 보이나 전체적으로 열변질을 받아 혼펠스화되어 있다. 이 화석지의 표면에는 다양한 방향의 절리가 나타나며 미세균열과 박락을 제외하면 모든 손상요인에서 낮은 점유율을 보였다. 초음파 속도 측정 결과, 화석지의 암석은 비교적 건전한 물성을 보여 안정적인 것으로 평가되었다. 공룡발자국 화석의 손상형태에 따라 보존처리 유형을 세분하면, 균열의 진전을 제어할 수 있는 강화처리가 필요한 발자국화석이 절반 이상의 비율을 보였다. 또한 발자국의 가시화를 위해 도포한 흰색 페인트가 열화되면서 암편 탈락을 유발하여 오히려 화석의 손상을 촉진하는 것으로 나타나, 이를 대체할 방안이 검토되어야 할 것이다.

• 한국건축시공학회지
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• 제21권6호
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• pp.563-571
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• 2021

최근 초고층 아파트 및 주상복합 건축물의 증가로 두께 3m이상의 메가급 매스콘크리트 부재의 설계가 다수 수행되고 있다. 초고층 주상복합 건축물은 기초부재 뿐만 아니라 특수한 구조형태로 전이 보 및 슬라브 등과 같은 매스콘크리트 시공이 증가하고 있어 매스콘크리트의 온도균열저감에 관한 연구가 수행되고 있다. 매스콘크리트의 온도균열을 검토하기 위해서는 콘크리트 열특성 검토가 중요하나 현장에서 단열온도상승 시험기를 활용하기는 어렵기 때문에 간이-단열온도상승시험을 주로 활용한다. 본 연구에서는 간이-단열온도상승시험에 의한 콘크리트 열특성 결과의 정밀도를 향상시키기 위해 열손실을 보정하기 위한 방안과 열손실 보정에 미치는 다양한 요인을 검토하여 제시하였다.

• 한국철도학회논문집
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• 제17권4호
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• pp.270-280
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• 2014

이 연구에서는 연속철근 콘크리트궤도에서의 균열의 원인과 균열 발생에 미치는 주요 영향인자를 파악해 보고자 경부고속철도 콘크리트궤도 구간에서 균열 발생 현황과 발생 패턴을 조사하고, 연속철근 콘크리트궤도의 구조를 감안한 2차원 비선형 유한요소해석모델을 이용하여 슬래브 상부와 기층 하부의 온도차와 콘크리트 수축에 의한 연속철근 콘크리트궤도(CRCT)에서의 균열 발생 패턴을 예측하였다. 연구 결과에 따르면 온도차와 콘크리트 건조수축에 의해 침목과 슬래브(TCL) 경계부 및 침목하부에서 균열이 발달할 것으로 예상되고, 이는 현장 조사에서 발생한 균열의 발생 위치와 일치한다. 또한 온도차에 대해서는 열팽창계수가, 콘크리트 수축에 대해서는 건조수축 변형율이 상대적으로 큰 영향을 미치는 것으로 나타났고, 침목이 TCL에 매립되어 있어서 균열 간격이 반드시 철근비에 비례하지 않을 수 있으므로 이러한 CRCT의 구조적 특성을 감안하여 철근비를 정할 필요가 있다.

• Nuclear Engineering and Technology
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• 제45권4호
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• pp.513-522
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• 2013

The ODSCC detected in the TSP position of Ulchin 3&4 SGs are typical ODSCC of Alloy 600MA tubes. The causative chemical environment is formed by concentration of impurities inside the occluded region formed by the tube surface, egg crate strips, and sludge deposit there. Most cracks are detected at or near the line contacts between the tube surface and the egg crate strips. The region of dense crack population, as defined as between $4^{th}$ and $9^{th}$ TSPs, and near the center of hot leg hemisphere plane, coincided well with the region of preferential sludge deposition as defined by thermal hydraulics calculation using SGAP computer code. The cracks developed homogeneously in a wide range of SGs, so that the number of cracks detected each outage increased very rapidly since the first detection in the $8^{th}$ refueling outage. The root cause assessment focused on investigation of the difference in microstructure and manufacturing residual stress in order to reveal the cause of different susceptibilities to ODSCC among identical six units. The manufacturing residual stress as measured by XRD on OD surface and by split tube method indicated that the high residual stress of Alloy 600MA tube played a critical role in developing ODSCC. The level of residual stress showed substantial variations among the six units depending on details of straightening and OD grinding processes. Youngwang 3&4 tubes are less susceptible to ODSCC than U3 and U4 tubes because semi-continuous coarse chromium carbides are formed along the grain boundary of Y3&4 tubes, while there are finer less continuous chromium carbides in U3 and U4. The different carbide morphology is caused by the difference in cooling rate after mill anneal. There is a possibility that high chromium content in the Y3&4 tubes, still within the allowable range of Alloy 600, has made some contribution to the improved resistance to ODSCC. It is anticipated that ODSCC in Y5&6 SGs will be retarded more considerably than U3 SGs since the manufacturing residual stress in Y5&6 tubes is substantially lower than in U3 tubes, while the microstructure is similar with each other.