• Title/Summary/Keyword: thermal controller

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Design of LQR Controller for Thermal Management System of 5kW Solid Oxide Fuel Cell (5kW급 고체 산화물 연료전지 열관리 계통 LQR 상태 궤환 제어기 설계)

  • Jeong, Jin Hee;Han, Jae Young;Sung, Yong Wook;Yu, Sang Seok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.6
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    • pp.505-511
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    • 2015
  • Solid oxide fuel cell operate at high temperature ($800{\sim}1000^{\circ}C$). High temperature have an advantage of system efficiency, but a weak durability. In this study, linear state space controller is designed to handle the temperature of solid oxide fuel cell system for proper thermal management. System model is developed under simulink environment with Thermolib$^{(R)}$. Since the thermally optimal system integration improves efficiency, very complicated thermal integration approach is selected for system integration. It shows that temperature response of fuel cell stack and catalytic burner are operated at severe non-linearity. To control non-linear temperature response of SOFC system, gain scheduled linear quadratic regulator is designed. Results shows that the temperature response of stack and catalytic burner follows the command over whole ranges of operations.

Robust $H^{2}$ Controller Design of RTP Systems (RTP 시스템의 견실$H^{2}$제어기 설계)

  • 이상경;김종해박홍배
    • Proceedings of the IEEK Conference
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    • 1998.10a
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    • pp.409-412
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    • 1998
  • In this paper, we present an $H^2$ controller design of RTP(rapid thermal processing) systems satisfying robust stability and performance using weighted mixed sensitivity minimization. In industrial fields, RTP system is widely used for improving the oxidation and the annealing in semiconductor manufacturing process. The main control factors are temperature control of wafer and uniformity has been solved by PID control method. Because the reference inputs of RTP are ramp, we improve performance of RTP system by the design of $H^2controller$ using the weighted mixed sensitivity function. Also we compare $H^2controller$ with PID controller in terms of performance. An example is proposed to show the validity of proposed method.

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A Case Study on Application of Fault Tolerant Control System to Boiler Controller in Power Plant (발전소 보일러 제어기에 대한 내고장성 제어 시스템의 적용에 관한 연구)

  • ;;;Zeung Nam Bien
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.27 no.1
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    • pp.10-19
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    • 1990
  • A fault tolerant control system, in which a digital back-up controller system is added on the existing analog control system, is developed for enhancing reliability of boiler control system in power plant. The digital back-up controller system(DBCS) has a multi-processor structure with capabilities of fault diagnosis, back-up control, self test, and graphic monitoring. Specifically, switching mechanism composed of expandable modules is designed so that back-up controller takes over any faulty control loops and the number of back-up control loops is determined as that of simultaneous faults. A process simulator that simulates the boiler analog control system is developed for safety test and performance evaluation prior to real plant application. DBCS is installed at the Ulsan thermal power plant, and fault tolerant control performance is assured under the faults that some controller modules are pulled out.

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Control of temperature distribution in a thermal stratified tunnel by using neural networks (신경회로망을 이용한 열성층 풍동내의 온도 분포 제어)

  • 부광석;김경천
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.147-150
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    • 1996
  • This paper describes controller design and implementation method for controlling the temperature distribution in a thermal stratified wind tunnel(TSWT) by using a neural network algorithm. It is impossible to derive a mathematical model of the relation between heat inputs and temperature outputs in the test section of the TSWT governed by a nonlinear turbulent flow. Thus inverse neural network models with a multi layer perceptron structure are used in a feedforward control loop and feedback control loop to generate an arbitrary temperature distribution in the test section of the TSWT.

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Development of Intelligent Digital Governor System for Steam Turbine Generator in Buk-Cheju Thermal Power Plant (북제주 화력 발전소 스팀 터빈 발전기용 인텔리전트 디지털 조속기 개발)

  • 전일영;하달규;신명철;김윤식
    • Proceedings of the KIPE Conference
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    • 1999.07a
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    • pp.608-613
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    • 1999
  • This thesis aims at developing of a digita governor system for the steam turbine generator on the Buk-Cheju Thermal Power Plant of KEPCO. The steam turbine generator of the Buk-Cheju Thermal Power Plant is modelled. As a hardware platform, a triple modular system which is fitted 32-bit microprocessor of Motorola company to perform the digital governor system is used. The parameters of the PID controller algorithm in the speed control block is tuned on the basis of the estimated model.

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Domestic Construction of a Large Thermal Vacuum Chamber for Space Environment Simulation (우주환경모사를 위한 대형열진공챔버 국산화 구축)

  • Cho, Hyok-Jin;Moon, Guee-Won;Seo, Hee-Jun;Lew, Sang-Hoon;Choi, Seok-Weon
    • Aerospace Engineering and Technology
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    • v.6 no.1
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    • pp.64-73
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    • 2007
  • A Large thermal vacuum chamber (LTVC) for space environment simulation on large satellites was successfully developed and constructed by KARI (Korea Aerospace Research Institute) in Korea with a local company. This chamber has an effective diameter of 8 meters and depth of 10 meters, and is composed of vacuum system, thermal control system, and anti-vibration system. Temperature below $-190^{\circ}C$ is maintained over the thermal shroud wrapping a satellite under $3.7{\times}10^{-5}Pa$ ($5{\times}10^{-7}torr$) vacuum level, and optical test can be done in this chamber by seismic mass with $10^{-5}g_{rms}$ or lower vibration level. In addition, the shroud temperature can be increased up to $123^{\circ}C$ using halogen lamps. Chamber control program based on PLC (Programmable Logic Controller) could control this large thermal vacuum chamber automatically.

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Model Tracking Dual Stochastic Controller Design Under Irregular Internal Noises

  • Lee Jong-Bok;Cho Yun-Hyun;Ji Tae-Young;Heo Hoon
    • Journal of Mechanical Science and Technology
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    • v.20 no.5
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    • pp.652-657
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    • 2006
  • Although many methods about the control of irregular external noise have been introduced and implemented, it is still necessary to design a controller that will be more effective and efficient methods to exclude for various noises. Accumulation of errors due to model tracking, internal noises (thermal noise, shot noise and 1/f noise) that come from elements such as resistor, diode and transistor etc. in the circuit system and numerical errors due to digital process often destabilize the system and reduce the system performance. New stochastic controller is adopted to remove those noises using conventional controller simultaneously. Design method of a model tracking dual controller is proposed to improve the stability of system while removing external and internal noises. In the study, design process of the model tracking dual stochastic controller is introduced that improves system performance and guarantees robustness under irregular internal noises which can be created internally. The model tracking dual stochastic controller utilizing F-P-K stochastic control technique developed earlier is implemented to reveal its performance via simulation.

Thermal and Flow Analysis of a Driving Controller for Active Destruction Protections (능동 파괴 방호 구동제어기의 열 유동 해석)

  • Ryu, Bong-Jo;Oh, Bu-Jin;Kim, Youngshik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.2
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    • pp.235-242
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    • 2017
  • A driving controller for active destruction protections can be applied to machinery, aerospace and military fields. In particular, this controller can be used to track and attack enemy flying objects through the active control. It is important to ensure reliability of the driving controller since its operation should be kept with precision to the target point. The temperature of the environment where the driving controller is used is about -32 C ~ 50 C (241~323 ). Heat generated in the driving controller should be maintained below a certain threshold (85 C (358 )) to ensure reliability; therefore, the study and analysis of the heat flow characteristics in the driving controller are required. In this research, commercial software Solid-Works Flow Simulation was used for the numerical simulation assuming a low Reynolds number turbulence model and an incompressible viscous flow. The goal of this paper is to design the driving controller safely by analyzing the characteristics of the heat flow inside of the controller composed of chips or boards. Our analysis shows temperature distributions for boards and chips below a certain threshold.

Identification and Multivariable Iterative Learning Control of an RTP Process for Maximum Uniformity of Wafer Temperature

  • Cho, Moon-Ki;Lee, Yong-Hee;Joo, Sang-Rae;Lee, Kwang-S.
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.2606-2611
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    • 2003
  • Comprehensive study on the control system design for a RTP process has been conducted. The purpose of the control system is to maintain maximum temperature uniformity across the silicon wafer achieving precise tracking for various reference trajectories. The study has been carried out in two stages: thermal balance modeling on the basis of a semi-empirical radiation model, and optimal iterative learning controller design on the basis of a linear state space model. First, we found through steady state radiation modeling that the fourth power of wafer temperatures, lamp powers, and the fourth power of chamber wall temperature are related by an emissivity-independent linear equation. Next, for control of the MIMO system, a state space modeland LQG-based two-stage batch control technique was derived and employed to reduce the heavy computational demand in the original two-stage batch control technique. By accommodating the first result, a linear state space model for the controller design was identified between the lamp powers and the fourth power of wafer temperatures as inputs and outputs, respectively. The control system was applied to an experimental RTP equipment. As a consequence, great uniformity improvement could be attained over the entire time horizon compared to the original multi-loop PID control. In addition, controller implementation was standardized and facilitated by completely eliminating the tedious and lengthy control tuning trial.

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Bang-Bang plus PID Temperature Control Scheme for Rapid Thermal Processing (급속 열처리 공정을 위한 Bang-Bang/PID 온도제어기법)

  • Song, Tae-Seung;Lyu, Joon
    • Journal of IKEEE
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    • v.3 no.1 s.4
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    • pp.109-117
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    • 1999
  • This paper describes the quick and precise control of the wafer temperature essential in rapid thermal processing(RTP). The bang-bang plus PID controller structure is introduced to satisfy rapid ramp-up rate and reduce overshoot and steady state error. The controller employs the PID action when the magnitude of the error between reference signal and the output temperature signal is smaller than some prescribed value. To find PID gains, the plant(autoregressive) model is first identified and Kappa-Tau tuning rule is used. The developed controller is applied to experimental RTP apparatus, and performances are evaluated.

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