• Title/Summary/Keyword: thermal control design

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Thermo-mechanical Design for On-orbit Verification of MEMS based Solid Propellant Thruster Array through STEP Cube Lab Mission

  • Oh, Hyun-Ung;Ha, Heon-Woo;Kim, Taegyu;Lee, Jong-Kwang
    • International Journal of Aeronautical and Space Sciences
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    • v.17 no.4
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    • pp.526-534
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    • 2016
  • A MEMS solid propellant thruster array shall be operated within an allowable range of operating temperatures to avoid ignition failure by incomplete combustion due to a time delay in ignition. The structural safety of the MEMS thruster array under severe on-orbit thermal conditions can also be guaranteed by a suitable thermal control. In this study, we propose a thermal control strategy to perform on-orbit verification of a MEMS thruster module, which is expected to be the primary payload of the STEP Cube Lab mission. The strategy involves, the use of micro-igniters as heaters and temperature sensors for active thermal control because an additional heater cannot be implemented in the current design. In addition, we made efforts to reduce the launch loads transmitted to the MEMS thruster module at the system level structural design. The effectiveness of the proposed thermo-mechanical design strategy has been demonstrated by numerical analysis.

Development and Performance Validation of Thermal Control Subsystem for Earth Observation Small Satellite Flight Model (지구관측 소형위성 비행모델의 열제어계 개발 및 성능 검증)

  • Chang, Jin-Soo;Jeong, Yun-Hwang;Kim, Byung-Jin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.12
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    • pp.1222-1228
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    • 2008
  • A small satellite, DubaiSat-1 FM(Flight Model), which is based on SI-200 standard bus platform and scheduled to be launched in 2008, is being developed by Satrec Initiative and EIAST(Emirates Institution for Advanced Science and Technology). The TCS(Thermal Control Subsystem) of DubaiSat-1 FM has been designed to mainly utilize passive thermal control in order to minimize power consumption, but the active control method using heaters has been applied to some critical parts. Also, thermal analysis has been performed for DubaiSat-1's mission orbit using a thermal analysis model. The thermal design is modified and optimized to satisfy the design temperature requirements for all parts according to the analysis result. The thermal control performance of DubaiSat-1 FM is verified by thermal vacuum space simulation, consisting of thermal cycling and thermal balance test. Also, to validate the thermal modeling of DubaiSat-1 FM, comparison of test results with analysis has been performed and model calibration has been completed.

Design and Performance Test of a Closed Loop Thermal Control System for Thermal Vacuum Chamber (열진공 챔버용 폐회로 열제어시스템 설계 및 성능평가)

  • Seo, Heejun;Cho, Hyokjin;Park, Sungwook;Moon, Gueewon;Jung, Sanghun;Huh, Hwanil
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.1
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    • pp.88-97
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    • 2016
  • A closed loop thermal control system simulates space thermal environment to verify the satellites' functionality in extremely cold/hot temperature. It is composed of a cryogenic blower, thermal shroud, heater, cryogenic valves. This paper presents an overview of closed loop thermal control system's design parameter and test results for control parameter. A capacity of blower is calculated through energy balance equation and an advantage/disadvantage for a shroud material and a type was analysed. The thermal control system is controlled by a constant density of fluid in the system. A requested performance of closed loop thermal control system was verified by measuring a homogeneity and stability of shroud through control parameter such as density and RPM of blower.

Thermal Design for Satellite Propulsion System by Thermal Analysis (열해석에 의한 인공위성 추진시스템 열설계)

  • Han, Cho-Young;Kim, Jeong-Soo;Rhee, Seung-Wu
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.1
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    • pp.117-124
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    • 2003
  • Thermal design fur satellite propulsion system has been performed. Overall design requirements and the constitution for propulsion system is described. To meet the thermal design requirements, both a primary and a redundant heater circuit, each with two thermostats placed in series, will protect each hydrazine-wetted components, even if one heater circuit fails to operate. Heater power is turned off if any one of these thermostats is opened at its higher setpoint. Thus, even if one thermostat is failed closed, the second thermostat will turn off the heater. All such components shall be insulated with MLI. Propulsion heater sizing based on the constant worst cold case condition is conducted through thermal analysis. All heaters selected fur propulsion components operate to prevent propellant freezing satisfying the thermal requirements for the propulsion subsystem over the worst case average voltage, i.e. 25 volts.

Spacecraft Radiator Design Optimization Approach of Combining Optimization Algorithm with Thermal Analysis (최적화알고리즘과 열해석을 통합한 위성방열판 설계의 최적화 방법에 관한 연구)

  • Kim, Hui-Kyung
    • Aerospace Engineering and Technology
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    • v.12 no.2
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    • pp.24-29
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    • 2013
  • A spacecraft radiator is a thermal control method to eject internally dissipated heat into the space generated from operation of unit boxes. The efficiency of thermal design may be improved by optimizing radiator design. In this paper, the optimization approach method of node-based radiator design was suggested which is to combine numerical thermal analysis with optimization algorithm. This method has meaning that it can be used practically to implement the spacecraft radiator design regardless of thermal analysis and optimization algorithm software and maintain the same basic concept of an ordinary radiator design approach based on node division of a thermal model. The overall analysis framework with thermal analysis and optimization algorithm would be presented.

An Evaluation on the Thermal Performance of the Room Control System for Radiant Floor Heating (바닥복사난방의 실별제어시스템에 관한 열성능 평가)

  • 석호태;김오봉;조영흠;김광우;여명석
    • Journal of the Korean housing association
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    • v.14 no.5
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    • pp.75-82
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    • 2003
  • In this study, the thermal performance of the room control system is analyzed in terms of control performance, potential for coil expansion and energy consumption through experiments comparing the individual room control system and an existing system. The results of this study show that the existing system is not able to supply design water flow rate and does not accurately maintain the set point temperature in each room. However, the individual room control system can set a room air temperature for each room, for it is able to supply design water flow and accurately control the set point temperature in each room and can reduce the energy consumption compared to the existing system. Moreover, the individual room control system can reduce the number of coil division zone and facilitates the construction process, because it can extend the length of the coil division.

Thermal Cycling Control System Design for Polymerase Chain Reaction(PCR) Machine (중합효소연쇄반응 기기의 온도 사이클링 제어시스템 설계)

  • Kim Jong-Hae;Cho Yong-Seuk;Oh Do-Chang
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.5
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    • pp.419-424
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    • 2006
  • In this study, a thermal control system which applied a Peltier device for the polymerase chain reaction(PCR) machine is to be designed. Here in order for it to easily follow the characteristics of the thermal cycle existing for gene amplification of the PCR sample, a PCR control board utilizing a thermal sensor, a Peltier, and a 8 bit microprocessor is made up. Especially a fuzzy type PD control algorithm is applied periodically in time response, and control system is implemented. For that matter, the characteristic data of subject system is obtained and analysed to begin with. Based on this analysed data, the proposed control algorithm is applied and an evaluation of the performance of the whole system take place through the PC.

Design and control of the precision heat actuator using thermoelectric device (열전소자를 이용한 정밀 열구동기구의 설계 및 제어)

  • 서장렬;김선민;이선규
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.395-398
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    • 1997
  • In the modem manufacturing system, to achieve the unmanned automation, the stability of accuracy is required through a long working period. The thermal deformation of precision machine is predominant in this long time stability. While grinding slender and long workpiece at cylindrical grinding machine, we support workpiece using steadies to prevent the vibration of workpiece. The thermal deformation of the machine by grinding and internal heat source cause processing errors, so the steadies for compensating the thermal deformation in real time are strongly needed. In order to compensate these thermal deformation and grinding processing errors, the device to determine the precise positioning having the stroke of 10.mu.m is necessary. This paper suggests design and make the device to determine the precise positioning using thermoelectric device, to investigate the control characteristics and presents the heat actuator will be very useful in machine tool.

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The Design, Fabrication, and Characteristic Experiment of Electromagnet to Control Element Drive Mechanism in System-Integrated Modular Advanced Reactor (일체형원자로 제어봉구동장치에 장착되는 전자석의 설계 및 특성해석)

  • 허형;김종인;김건중
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.52 no.4
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    • pp.147-147
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    • 2003
  • This paper describes the finite element analysis(FEA) for the design of electromagnet for Control Element Drive Mechanism(CEDM) in System-integrated Modular Advanced Reactor(SMART) and compared with the lifting power characteristics of prototype electromagnet. A thermal analysis was performed for the electromagnet. A model for the thermal analysis of the electromagnet was developed and theoretical bases for the model were established. It is important that the temperature of the electromagnet windings be maintained within the allowable limit of the insulation. since the electromagnet of CEDM is always supplied with current during the reactor operation. So the thermal analysis of the winding insulation which is composed of polyimide and air were performed by finite element method. As a result, it is shown that the characteristics of prototype electromagnet have a good agreement with the results of FEA. The thermal properties obtained here will be used as input for the optimization analysis of the electromagnet.

Thermal Crack Control of Massive Foundation Mat of Office-tel Using Thermal Analysis (오피스텔 대형 기초매트의 온도해석을 통한 온도균열제어)

  • 김태홍;하재담;김동석;이종열
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10b
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    • pp.1181-1186
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    • 2000
  • The crack of concrete induced by the heat of hydration is a serious problem, particularly in concrete structures such as biers, thick walls, box type walls, mat-slab of nuclear reactor buildings, dams or foundations of high rise buildings, etc.. As a result of the temperature rise and restriction condition of foundation, the thermal stress which may induce the cracks can occur. Therefore the various techniques of the thermal stress control in massive concrete have been widely used. One of them is prediction of the thermal stress, besides low-heat cement which mitigates the temperature rise, design change which considers steel bar reinforcement, operation control and so on. In this study, firstly it introduce the thermal cracks control technique by employing low-heat cement concrete, thermal stress analysis considering season. Secondly it shows the application of the cracks control technique like block placement.