• 제목/요약/키워드: test miner

검색결과 64건 처리시간 0.024초

누적손상법(Miner's rule)을 이용한 철도차량 차체 용접부의 피로평가 (The fatigue analysis using cumulative damage rule (Miner's rule) for the welding areas of carbody structure)

  • 김광우;박근수;박형순
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 추계학술대회 논문집
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    • pp.30-34
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    • 2007
  • Structural integrity of railway vehicles should last for a long period against various and continuous fatigue loadings, and the carbody structures of railway vehicle are manufactured by applying multiform welding types for each material. Since the most of cracks are occurred and proceeded at the vicinity of welding area during the lifetime of carbody structure, the fatigue strength evaluation for welding area of carbody structure should have been carried out. Rotem Company has evaluated lifetime and fatigue strength of carbody structure according to the fatigue analysis based on the international standard and/or inner-official regulation. This study introduces the fatigue analysis method that we have evaluated and calculated the damages for the welding areas of carbody structure under various fatigue loading conditions using cumulative fatigue damage rule(Miner's rule) to verify whether the cumulative damage does exceed unity. This study contains the fatigue test of specimens to derive stress-life relations(S-N curve), sub-modeling analysis and the calculation of cumulative damages under fatigue loading. The fatigue analysis verifies the welding area shall be capable of withstanding under fatigue loading, identifies how critical area shall be selected and presents the principles to be used for design verification.

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가속수명시험을 위한 KTX 구조물의 S-N 선도 추정 (S-N Curve Estimation of a KTX Structure for an Accelerated Life Testing)

  • 정달우;최낙삼;박수한
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.384-389
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    • 2008
  • An accelerated fatigue test is essentially required to maintain the reliability of the actual structure of KTX under operation conditions. However, actual fatigue life cannot be obtained if specimens are not adequate to the conventional fatigue test. Moreover component maker did not provide data of loading stress (S) - cycles at the failure (N). In this study, we suggest a prediction method of the S-N curve for establishing an accelerating test under various load levels. Load history was acquired from the field tests. A Rainflow method was used on the cycle counting of the field load data, and then, an S-N curve was obtained through the iteration process under the condition that the damage index satisfies to 1 in the Miner's rule.

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가속시험을 통한 불규칙하중을 받는 실구조물의 피로수명평가 (Fatigue Life Evaluation of an Actual Structure under the Irregular Loading using an Acceleration Test)

  • 김형익;배봉국;박재실;석창성;모진용
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.166-169
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    • 2004
  • A fatigue test was used to evaluate the fatigue life of an actual structure. The loaded state and the constraint condition of an actual structure must be same as the specimen in order to apply the test results to an actual structure by the specimen. The loaded state and constraint conditions can't be same as the specimen in the actual structure which is complicated. In order to reduce these differences, an actual structure test with a lot of frequencies is need to get a fatigue life curve. Therefore, ten sets of accelerated test units which attached unbalanced mass were composed in this study. Acceleration history about the vibration of an actual structure was acquired. Rainflow counting was used on acceleration history, and the life curve return formula was assumed. The return formula that damage satisfied `1' was acquired in a feedback process by the Miner's rule, which was the linear cumulative damage theory. A conservative fatigue life curve was determined with a return formula to have been presumed by each set. The fatigue life of regular rpm condition was calculated by these conservative fatigue life curves.

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와이어링 PVC 테이프 내구 수명 예측 (Prediction Method of Useful Life of PVC Tape for Wiring Harness)

  • 김성우;정원욱;박종구;안미정
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제7권4호
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    • pp.163-172
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    • 2007
  • Phenomenon, such as hardening, cracking or breaking etc.. of PVC tape for wiring harness by aging were detected on driven automobile in field. Hardening or cracking of PVC tape were confirmed decline of elongation by surrounding stress. The accelerated heat aging test was carried out applying temperature most important factor of aging, and then deduced an equation of useful life using arrhenius model. Prediction method of useful life of PVC tape was developed using miner rule calculating damage value by thermal energy classified temperature by matching deduced equation of useful life and measured temperature value on driven automobile in field.

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가속수명시험을 위한 KTX고속열차 구조물의 S-N 선도 추정 (S-N Curve Deduction of a KTX High-Speed Train Structure for an Accelerated Life Testing)

  • 정달우;최낙삼;박수한
    • 대한기계학회논문집A
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    • 제33권4호
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    • pp.388-395
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    • 2009
  • An accelerated fatigue test is essentially required to maintain the reliability of the actual structures of KTX under operation conditions. However, actual fatigue life cannot be obtained because the conventional fatigue tests are not adequate to the real load conditions. Moreover foreign component makers have not provided data of the loading stresses (S) versus cycles at the failure (N). In this study, we suggested a deduction method of the S-N curve for establishing an accelerating test under various load levels. Load history was acquired from the field tests. A Rainflow method was used on the cycle counting of the field load data. After that, an S-N curve was obtained through the iteration process under the condition that the damage index satisfies to 1 in the Miner's rule. The deduced S-N curve was applied to the performance evaluation of Korean-made sealed knuckles compared with imports.

수중항법 알고리즘을 위한 미내로 운동학 파라미터 예측 (Estimation of MineRo's Kinematic Parameters for Underwater Navigation Algorithm)

  • 여태경;윤석민;박성재;홍섭;최종수;김형우;김대원;이창호
    • Ocean and Polar Research
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    • 제33권1호
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    • pp.69-76
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    • 2011
  • A test miner named MineRo was constructed for the purpose of shallow water test of mining performance. In June of 2009, the performance test was conducted in depth of 100 m, 5 km away from Hupo-port (Korean East Sea), to assess if the developed system is able to collect and lift manganese nodules from seafloor. In August of 2010, in-situ test of automatic path tracking control of MineRo was performed in depth of 120 m at the same site. For path tracking control, a localization algorithm determining MineRo's position on seabed is prerequisite. This study proposes an improved underwater navigation algorithm through estimation of MineRo's kinematic parameters. In general, the kinematic parameters such as track slips and slip angle are indirectly calculated using the position data from USBL (Ultra-Short Base Line) system and heading data from gyro sensors. However, the obtained data values are likely to be different from the real values, primarily due to the random noise of position data. The aim of this study is to enhance the reliability of the algorithm by measuring kinematic parameters, track slips and slip angle.

주조 알루미늄합금 A356을 사용한 해상구조물의 진동피로수명평가 (Evaluation of Vibration Fatigue Life of Shipboard Equipment Made of Aluminum Alloy A356)

  • 조기대;김지억;양성철;정화영;강기원
    • 대한기계학회논문집A
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    • 제34권9호
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    • pp.1257-1263
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    • 2010
  • 함정구조물은 함내 엔진 및 프로펠러 추진력의 환경진동에 노출되어 있다. 일반적으로 함상구조물은 함상진동규격인 MIL-STD-167-1A 에 따라 개발되고 있으며, 장기간 사용을 목적으로 하는 함상구조물의 진동에 대한 피로수명은 해석적 접근법과 진동실험을 통해 반드시 평가되야 한다. 본 논문에서는 함상구조재로 사용된 주조 알루미늄합금인 A356 의 피로강도를 14 S-N 법으로 평가하고, 구조물의 작용응력은 함상진동규격에 준하는 주파수응답해석을 통해 분석되었다. 최대등가응력의 주파수는 최대실험주파수에서 나타났으며, 함상장비의 진동피로수명은 누적손상법에 의해 평가되었다.

펌프 캐비테이션 침식 예측진단 (Prognostic Technique for Pump Cavitation Erosion)

  • 이도환;강신철
    • 대한기계학회논문집A
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    • 제37권8호
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    • pp.1021-1027
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    • 2013
  • 원심펌프의 캐비테이션 침식에 대한 예측진단 기법을 본 연구에서 제시했다. 펌프의 침식 상태를 추정하기 위해 캐비테이션 소음을 측정하여 손상률을 계산하고 누적 손상은 특정 운전 상태에 따라 추정한 손상과 Miner의 법칙을 이용하여 계산했다. 펌프 임펠러의 잔존 유효 수명은 미래의 운전 조건을 가정한 누적 손상 예측치에 따라 계산하고 예측 불확도는 몬테카를로 모의를 통해 얻었다. 예측 및 시험 결과를 비교해 본 결과 개발된 방법이 캐비테이션 침식 상태와 잔존 유효 수명을 예측하는 데 적용될 수 있음을 확인할 수 있다.

P 분포 블록하중에 의한 용접부의 누적피노 손상에관한 연구 (A study of cumulative damage of carbon steel(SM45C) welded joint by block load with p-distribution)

  • 표동근;안태환;신광철
    • Journal of Welding and Joining
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    • 제9권1호
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    • pp.40-47
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    • 1991
  • The most fatigue tests carried out under the either stress or strain control, but machines and structures had taken variable stress. This variable stress was treated as statistics based on p-type distributions. In this paper, the cumulative fatigue damage of SM45C round bar specimens having a center hole resulting from block loading with p-distributions in rotating bending conditions, is presented. The value of p was changed in the range from 0.25 to 1; 0.25, 0.5, 0.75, 1. The following conclusions were obtained through the constant stress amplitude experiments and the block loading experiments. (1) In constant loading test, fatigue life was affected by cyclic rate. From experimental data, N$_{f}$ (100cpm)/N$_{f}$(3000cpm)equal to 0.56. (2) In case of the cyclic rate 100cpm and 3000cpm, at the high stress amplitude level the crack propagation life N$_{*}$f is longer than the low stress amplitude level. (3) Miner's hypothesis may be valid for p=0.75 and prediction of fatigue life by Haibach's method agree with experimental data well for the case p=0.5, while the modified Miner's method agree with experimental data well for the case p=0.25.5.

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저속 2행정 디젤엔진의 과도 비틀림 진동에 의한 축계 피로 강도에 관한 연구 (A Study on Shaft Fatigue Strength due to Torsional Vibrations in Two Stroke Low Speed Diesel Engines)

  • 이돈출;김상환
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2006년도 추계학술대회논문집
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    • pp.786-791
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    • 2006
  • Two stroke low speed diesel engines are mainly used for marine propulsion or power plant prime mover. These have many merits such as higher thermal efficiency, mobility and durability. However various annoying vibrations sometimes occur in ships or at the plant itself. Of these vibrations, torsional vibration is very important and it should be carefully investigated during the initial design stage for engine's safe operation. In this paper authors suggest a new estimation method of for shaft's can be calculated equivalently from accumulated fatigue cycles number due to torsional vibration. The 6S70MC-C($25,320ps{\times}91rpm$) engine for ship propulsion was selected as a case study, and the accumulated fatigue cycles numbers for shafting life time converted from the measured angular velocity and torsional vibration stress was calculated. This new method can be realized and confirmed in test model ship with two stroke low speed diesel engine.

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