• Title/Summary/Keyword: test coil

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Lifetime Assessment Criteria and Failure Analysis for the Clutch Coil in an Automotive Air Conditioner (자동차용 에어컨 클러치 코일의 수명평가 기준과 고장해석)

  • Choi, Man-Yeop;Wei, Shin-Hwan;Kim, Jung-Sik;Jeong, Hai-Sung
    • Journal of Applied Reliability
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    • v.11 no.2
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    • pp.111-126
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    • 2011
  • The clutch coil mounted on the automotive air conditioner is an important part which actuates the clutch to connect or disconnect the pulley and the compressor according to the climate control condition in an automobile. Here, it is generally required that the clutch coil should ensure the long term durability requirement, such as a warranty for the 10 years of field operation or 160,000 km driving, especially in a brand new item, and so forth. However, some difficulties have arisen in restoring its credibility, since domestic specifications for the part have not been yet unified. In order to ensure the reliability, test methods and assessment criteria should be standardized. Moreover, assessed lifetime under specific conditions and potential failure analysis would be important. In this study, lifetime test specifications for the clutch coil have been reviewed and methodological suggestions are provided to ensure reliability, utilizing a quality function deployment through the potential failure mode effect analysis.

Design and Quench Characteristics of a 6 kJ SMES Coil (6 kJ SMES 코일의 설계 및 퀜치특성)

  • Ryu, K.;Kim, H.J.;Seong, K.C.;Lee, E.Y.;Cho, J.W.;Jin, H.B.;Ryu, K.S.;Choi, B.J.
    • Proceedings of the KIEE Conference
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    • 1998.07a
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    • pp.104-106
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    • 1998
  • For the development of the 0.7 MJ small-sized superconducting magnetic energy storage (${\mu}$SMES) device, quench currents of a kA class superconducting cable were tested for various winding tensions because a dry superconducting coil is usually quenched by an abrupt heat pulse due to strand motions. The test coil similar to parameters of the optimally designed 0.7 MJ ${\mu}$SMES except a stored energy and a size was fabricated based on the test results of the kA class superconducting cable and tested. These experimental results show that the highly prestressed test coil has an excellent DC performance in spite of a dry type coil but its quench current is much degraded even at the low field ramping rate of about 0.4 T/s.

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Conjugated Heat Transfer Analysis of Electric Heater (전기식 히터 복합 열유동 해석)

  • Shim, Chang-Yeul;Park, Soon-Sang;Han, Poong-Gyoo;Kim, Young-Soo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.973-976
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    • 2011
  • In this paper, the conjugated heat transfer anslysis was performed about an electric heater used in a combustion test equipment of a combustor engine to figure out a physical phenomenon that heater coil was periodically cut during heating test. The result of analysis is that the temperature of coil at coil inlet region was increased locally because the velocity of air was slow in that region. The coil of heater was moved to 25mm downstream so that the structure stability of coil was assured by the decrease of the coil temperature due to increase of an air velocity.

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Evaporation Heat Transfer Characteristics of Liquid Nitrogen in Horizontal Plain Tubes with Wire Coil Inserts (평활관 및 열전달촉진관에서 액체질소의 관내 증발열전달 특성에 대한 연구)

  • Hwang, Jee-Sang;Chung, Jin-Taek;Yun, Rin;Kim, Yong-Chan;Moon, Young-June;Kim, Dong-Hyuk
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1359-1364
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    • 2004
  • An experiment was performed to study the evaporation heat transfer and the pressure drop characteristics of liquid nitrogen in a horizontal stainless steel tube with wire coil inserts. The inner diameter of test tube is 4.3mm and the length is 1.5m. Four wire coils having different pitch and thickness were inserted into the plain test tube. The wire coil length is 1.5m and the diameter is 3.65mm with thickness of 0.5mm and 0.9mm. Experiments were conducted at saturation temperature of $-191^{\circ}C$ mass flux from 200 to 370 $kg/m^{2}s$ and heat flux of 62 $kW/m^{2}$. Direct heating method was used to apply heat to the test section. Boiling heat transfer coefficients of both the plain and the enhanced tubes were calculated. Pressure drops between inlet and outlet side of test section were also measured, and they are used to estimate EPR(Enhancement Performance Ratio).

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Shaking Table Test for Analysis of Effect on Vibration Control of the Piping System by Steel Coil Damper (강재 코일 댐퍼의 배관시스템 진동제어 효과 분석을 위한 진동대시험)

  • Choi, Song Yi;So, Gi Hwan;Cho, Sung Gook
    • Journal of the Earthquake Engineering Society of Korea
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    • v.26 no.1
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    • pp.39-48
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    • 2022
  • Many piping systems installed in the power plant are directly related to the safety and operation of the plant. Various dampers have been applied to the piping system to reduce the damage caused by earthquakes. In order to reduce the vibration of the piping system, this study developed a steel coil damper (SCD) with a straightforward structure but excellent damping performance. SCD reduces the vibration of the objective structure by hysteretic damping. The new SCD damper can be applied to high-temperature environments since it consists of steel members. The paper introduces a design method for the elastoplastic coil spring, which is the critical element of SCD. The practical applicability of the design procedure was validated by comparing the nonlinear force-displacement curves calculated by design equations with the results obtained from nonlinear finite element analysis and repeated loading test. It was found that the designed SCD's have a damping ratio higher than 25%. In addition, this study performed a set of seismic tests using a shaking table with an existing piping system to verify the vibration control capacity on the piping system by SCD. Test results prove that the SCD can effectively control the displacement vibration of the piping system up to 80%.

A Study on the Design, Fabrication and Characteristics Test of 25KJ Superconducting Magnetic Energy Storage (25KJ 초전도 에너지 저장장치의 설계,제작 및 특성 시험)

  • 홍원표;원종수;이송엽;이승원
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.37 no.10
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    • pp.683-693
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    • 1988
  • For the economical and reasonable operation of electric power system according to continual increase of electric power demand and decrease of load factor, the potential application of superconducting magnertic energy storage [SMES] with high efficiency and fast response in the electric utility is receiving attractive attension. In the light of this background, to confirm the basic principle of SMES, theoretical study, design technique and fabrication procedure for superconducting coil, current lead, cryostat, measuring and protection system of SMES are described in detail. Especially, a new design technique for superconducting coil and current lead is porposed and it was proved experimentally by the performance test of SMES which is developed for the first time in our country. At the peak operating current 200A, the maximum magnetic field amd stored energy of the coil are 3.52T and 2500J, espectively. The thermal and mechanical stability of 2500J SMES is also confirmed experimetally by its characteristics test, AC loss, protection system, charge and discharge test. The experimetal results show good characteristics of energy storage system.

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Evaluation of the Spring Constant of a Micro Coil Spring (마이크로 코일 스프링의 스프링 상수 평가)

  • Lee J. K.;Jeon B. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.255-259
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    • 2001
  • The spring constant of a micro coil spring was measured by uniaxial tensile test. The inner diameter of it is $35{\mu}m$ and the pitch size is about $23{\mu}m$. A suing constant measurement system was developed. It consists of control units, load cell units, linear stages and several specially designed jigs and fixtures. Load and displacement are measured using a commercial load cell of 1000g capacity and a magnetic scale of $0.5{\mu}m$ resolution. In this study, a method to measure the spring constant of micro coil spring is presented and the relationship between misalignment of specimen and measurement error is discussed.

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Magnetization Fault Diagnosis of Concentrated Winding BLDC Motors for Compressor (압축기용 집중권 BLDC 전동기의 착자 불량 진단)

  • Lee, Kwang-Woon
    • The Transactions of the Korean Institute of Power Electronics
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    • v.14 no.3
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    • pp.197-203
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    • 2009
  • This paper presents a novel method to diagnose magnetization faults produced during magnetization process using stator coils of a brushless dc motor with concentrated windings. It is demonstrated that the stator coil magnetization faults can cause a drop of energy efficiency of the brushless dc motor through computer simulations using a magnetization fault model and efficiency test using compressors. The proposed method diagnoses the stator coil magnetization faults by using an inverter during the brushless dc motor driving test after the magnetization process is completed. An experimental study on the brushless dc motor for compressor shows that the stator coil magnetization faults can be detected with high sensitivity.

Heat Transfer Characteristics of Inclined Helical Coil Type Heat Exchanger (경사진 헬리컬 코일 열교환기의 열전달 특성에 관한 연구)

  • Son, Chang-Hyo;Jeon, Min-Ju;Jang, Seong-Il;Oh, Hoo-Kyu
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.6
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    • pp.707-714
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    • 2007
  • The heat transfer coefficient and Pressure drop during gas cooling process of $CO_2$ (R-744) in inclined helical coil copper tubes were investigated experimentally. The main components of the refrigerant loop are a receiver. a variable-speed pump. a mass flow meter, a pre-heater and a inclined helical coil type gas cooler (test section). The test section consists of a smooth copper tube of 2.45mm inner diameter. The refrigerant mass fluxes were varied from 200 to $600[kg/m^2s]$ and the inlet Pressures of gas cooler were 7.5 to 10.0 [MPa]. The heat transfer coefficients of $CO_2$ in the inclined helical coil tubes increases with the increase of mass flux and gas cooling pressure of $CO_2$. The pressure drop of $CO_2$ in the gas cooler shows a relatively good agreement with those Predicted by Ito's correlation developed for single-phase in a helical coil tube. The local heat transfer coefficient of $CO_2$ agrees well with the correlation by Pitla et al. However, at the region near pseudo-critical temperature. the experiments indicate higher values than the Pitla et al. correlation. Therefore. various experiments in the inclined helical coil tubes have to be conducted and it is necessary to develop the reliable and accurate prediction determining the heat transfer and pressure drop of $CO_2$ in the inclined helical coil tubes.

Heat Transfer Characteristics of Supercritical $CO_2$ in Helical Coil Gas Coolers on the Change of Coil Diameters (코일직경변화에 따른 헬리컬 코일형 가스냉각기내 초임계 이산화탄소의 냉각열전달 특성)

  • Son, Chang-Hyo
    • Journal of the Korean Institute of Gas
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    • v.11 no.3
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    • pp.44-48
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    • 2007
  • The cooling heat transfer characteristics of supercritical $CO_2$ in a helical coil gas cooler on the change of coil diameters are experimentally investigated. The main components of the refrigerant loop are a receiver, a variable speed pump, a mass flow-meter, a pre-heater and a helical coil gas cooler (test section). The test sections are made of a copper tube which the inner diameter is 4.55 mm and the helical coil diameters are done of 26.75 mm and 41.35 mm. The mass fluxes of refrigerant are varied from 200 to 800 [$kg/m^2s$] and the inlet pressures of gas cooler are 7.5 to 10.0 (MPa). A gas cooler with helical coil diameter of 26.75 mm has larger heat transfer coefficient than that of 41.35 mm. Also, when compared with experimental data and published correlations avaliable, most of correlations are under-predicted, but Pitla published correlations avaliable, most of correlations are under-predicted, but Pitla et al.'s correlation shows a relatively good coincidence with the experimental data except the region of pseudo critical temperature.

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