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An Experimental Study on the Fracture Behavior for Flash Butt Welding Zone (Flash Butt 용접부의 파괴거동에 관한 실험적 연구(I))

  • 김용수;신근하;강동명
    • Journal of the Korean Society of Safety
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    • v.7 no.1
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    • pp.65-72
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    • 1992
  • Objective of this research is to evaluate fracture behaviors of fresh-butt welded metal by the acoustic emission technique. The specimens used are medium carbon steel(SM45C), mild steel (SS41) and stainless steel(SUS304), which have different weldability. The similar welding and dissimilar welding processes are considered, in the former SM45C, SS41 and SUS304 are used, in the later the following metals are used SM45C and SS41, SM45C and SUS304 and SS41 and SUS304. The characteristics of fracture in weld metal are eshmated by the tension test with nominal speciemns, the fracture toughness test with compact tension specimens and fractography analysis. The results of tension test show for base metals and similar welding materials that the yield strength and ultimate strength of similar welding materials are increased, the elongation of those are decreased. The weldability of SUS304 is better than that of SM45C and SS41 In similar welding materials. Mechanical properties of dissimilar welding mateiiths we lower than those of similar welding materials. In dissimilar welding materials, the weldability of SM45C and SUS304 is better than that of SM45C and SS41, and also weidability of SS41 and SUS304 is better than SS41 and SM45C. Comparing mechanical properties with AE counts, it is found that AE conuts appeared on a small before the limit load of elasticity(P$_{e}$), and apper greatly near yield strength region in tension test. These results could contribute to the safety analyses and the evaluation of strength for welding structure.e.

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Thermal Transient Analysis of Electric Initiator Used SUS 304 Bridgewire (SUS 304 발열선을 사용한 전기식 착화기의 열특성 분석)

  • Yoon Ki-Eun;Ryu Byung-Tae;Choi Hong-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.184-187
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    • 2005
  • Performing thermal transient test on electric initiator with SUS 304 bridgewire(diameter 2.3mil) and $Zr-KClO_4$ primary charge and analysing the test data using Fitted Wire Model shows that the thermal characteristic parameter related to primary charge is changed sharply around $300^{\circ}C$. It is determined that this phenomenon is due to endothermic reaction from phase transition of $KClO_4$, which is used as primary charge, and to physical change of thermal transient interface between bridgewire and primary charge. With this results, useful temperature range for the parameter obtained from thermal transient test can be suggested.

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Underwater Explosive Welding of Stainless Steel and Magnesium Alloy (수중 충격파를 이용한 스테인레스 스틸과 마그네슘합금의 폭발용접에 관한 연구)

  • Lee, Joon-Oh;Kim, Young-Kook;Cho, Sang-Ho
    • Tunnel and Underground Space
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    • v.22 no.3
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    • pp.221-225
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    • 2012
  • Magnesium is one of the light weight materials, which can improve fuel economy and reduce emissions in automotive industry. Recently, magnesium alloys have gained considerable attention due to good mechanical properties. In this work, we have performed an explosive welding using the magnesium alloys (AZ31) and stainless steel (SUS 304). As a result, SUS304/AZ31 were successfully combined each other; however, a resolidified interlayer was observed at the point of welded layer. To reduce the resolidified interlayer, we have changed the thickness (0.5 mm and 1 mm) of stainless steel, distance (45 mm and 60 mm) between explosive and the center of materials and initial angle ($20^{\circ}$ and $30^{\circ}$) of explosive. In the case of the thickness 0.5 mm and angle of $30^{\circ}$, the resolidfied interlayer was not observed due to the increase of distance from the explosive. To accurately estimate the resolidified interlayer, electron probe micro-analyzer (EPMA) method and hardness were used. For the EPMA analysis, mixed materials were confirmed at the resolidified interlayer, and the measurement exhibited the middle value compared with the AZ31 and SUS304.

Effect of Cl2 on Electrodeposition Behavior in Electrowinning Process

  • Kim, Si Hyung;Kim, Taek-Jin;Kim, Gha-Young;Shim, Jun-Bo;Paek, Seungwoo;Lee, Sung-Jai
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2017.10a
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    • pp.73-73
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    • 2017
  • Pyroprocessing at KAERI (Korea Atomic Energy Research Institute) consists of pretreatment, electroreduction, electrorefining and electrowinning. SFR (Sodium Fast Reactor) fuel is prepared from the electrowinning process which is composed of LCC (Liquid Cadmium Process) and Cd distillation et al. LCC is an electrochemical process to obtain actinides from spent fuel. In order to recover actinides inert anodes such as carbon material are used, where chlorine gas ($Cl_2$) evolves on the surface of the carbon material. And, stainless steel (SUS) crucible should be installed in large-scale electrowinning system. Therefore, the effect of chlorine on the SUS material needs to be studied. LiCl-KCl-$UCl_3$-$NdCl_3$-$CeCl_3$-$LaCl_3$-$YCl_3$ salt was contained in 2 kinds of electrolytic crucible having an inner diameter of 5cm, made of an insulated alumina and an SUS, respectively. And, three kinds of electrodes such as cathode, anode, reference were used for the electrochemical experiments. Both solid tungsten (W) and LCC were used as cathodes. Cd of 45 g as the cathode material was contained in alumina crucibles for the deposition experiments, where the crucible has an inner diameter of 3 cm. Glassy carbon rod with the diameter of 0.3 cm was employed as an anode, where shroud was not used for the anode. A pyrex tube containing LiCl-KCl-1mol% AgCl and silver (Ag) wire having a diameter of 0.1cm was used as a reference electrode. Electrodeposition experiments were conducted at $500^{\circ}C$ at the current densities of $50{\sim}100mA/cm^2$. In conclusion, Fe ions were produced in the salt during the electrodeposition by the reaction of chlorine evolved from the anode and Fe of the SUS crucible and thereby LCC system using SUS crucible showed very low current efficiencies compared with the system using the insulated alumina crucible. Anode shroud needs to be installed around the glassy carbon not to influence surrounding SUS material.

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A study on electrochemical protection diagrams of steel in nitric and sulfuric acid solutions (질산과 황산 용액중의 철강의 전기방식도에 관한 연구)

  • 전대희;김진경
    • Journal of Advanced Marine Engineering and Technology
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    • v.13 no.2
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    • pp.43-63
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    • 1989
  • Various kinds of corrosion prevention methods have been developed. It is known that the method of electrochemical protection is more effective and economical than any other method on the large scale metal structures in corrosive solutions. Strong acid solutions such as nitric and sulfuric acid solutions are often used in industries, and the expensive stainless steel is almost exclusively used for the equipment that comes in contact with such acid solutions. However, it is more reasonable that carbon steel is used rather than stainless steel depending upon concentration of those acid solutions from the economical viewpoint. In this study, the typical strong acid solution such as nitric and sulfuric acid solutions are chosen for the experiment and the selected materials of specimen are the stainless steels of SUS 304L and SUS 316L, the carbon steels of SS 41, SM 50 and RA 32, and highly pure lead. Electrochemical protection diagrams can be drawn with data from the external cathodic and anodic polarization curves of SUS 304L, SUS 316L and SM 50 steels in 5-60% nitric acid solutions and from those polarization curves of SS 41, RA 32, SM 50 and SUS 316L steels, and highly pure lead in 2.5-98% sulfuric acid solutions at the slow scanning rate. The data obtained with using the determination method of the optimum cathodic protection potential, the Tafel extrapolation method and the characteristics of anodic polarization curves. The main results obtained from the diagrams are as follows: 1) In nitric acid solution : (1) Corrosion potentials exist in each of those corrosion zones on the stainless steels in the lower concentration than about 12% solutions and on the high tensile strength steels in the lower concentration than about 30% solutions, but the corrosion current (density) in each zone is small on the above mentioned former steels and large on the latter ones. (2) The stainless steels can be self-passivated in the higher concentration than 15% solutions, and the high tensile strength steels gives rise to the same phenomenon in the higher concentration than 35% solutions. (3) The stainless steels in the lower concentration than 60% solutions and the high tensile strength steels in the higher concentration than 35% solutions can be used without protection, but the latter steels must ve protected anodically in the lower conccentration than about 30% solutions. 2) In sufuric acid solution : (1) The carbon steels can be self-passivated in the higher concentration than 45% solutions, and the SUS 316L steel in higher concentration than 75% solutions and the lead in all concentration solutions also gives rise to the same phenomenon. (2) The lead in the lower concentration than 80% solutions and the SUS 316L steel in the higher concentration than 80% solutions can be used without protection. (3) The carbon steels in the higher concentration than 50% solutions also can be used without protecting economically, but the SUS 316L steel in the 20-70% solutions are considerably corrosive without protecting anodically.

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Characteristics of tool wear and cutting temperature in machining of SUS 304 (SUS 304 절삭시 공구마모와 절삭온도의 특성)

  • Kwon, Y.K.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.1
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    • pp.71-79
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    • 1994
  • The aim of this study is to analyze the behavier of SUS 304 during the cutting process and the resulting cutting temperaturce. Since SUS 304 is a difficult-to-machine material, tool damage is largely affected by the suitability of cutting conditions. Therefore, in varying such cutting conditions, the experiment investigates the relations between cutting temperature and tool wear during the cutting process. All the cutting temperature data were manipulated successfully, and the tool temperature distributions were analyzed by a finite element method based on the acquisition data. In the results, the characteristics of cutting temperature are related to the difficulty of machining characteristics.

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El Mundo Narrativo de Rodolfo Walsh, el Testigo de la Historia Contemporánea de Argentina (아르헨티나 현대사의 증언자 로돌포 왈쉬의 문학세계)

  • Yoo, Wang-Moo
    • Iberoamérica
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    • v.14 no.1
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    • pp.111-142
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    • 2012
  • Rodolfo Walsh es historiador de su propio tiempo, protagonista y testigo que escribió para dar testimonio. Sus obras pertenecen a un instante, a la historia. El escritor habla en nombre de la verdad y denuncia los manejos del poder. El trata de desmontar y hacer la crítica de la escritura oficial y sus medios, lo que trae como consecuencia el develamiento del funcionamiento del aparato de Estado en América Latina. Sus obras que marcan la historia trágica de Argentina tienen un alto nivel de calidad. Para él la ficción es el arte de la elipsis y trabaja con la alusión, y su construcción es antagónica con la estética urgente del compromiso y las simplificaciones del realismo social. Este trabajo tiene como objeto investigar las estrategias narrativas de Rodolfo Walsh a través de las tres obras principales (Operación Masacre, ¿Quién mató a Rosendo?, Esa mujer), y revelar la visión del mundo que nos muestra. Al fin podremos saber la estructura significativa representada en sus obras.

Brazing Property of SUS304 Stainless Steel and BNi-2 Filler Metal with Vacuum Brazing : Fundamental Study on Brazeability with Ni-Based Filler Metal(I) (진공브레이징에 의한 SUS304 스테인리스강과 BNi-2계 삽입금속의 접합특성 : Ni기 삽입금속에 의한 브레이징 접합성의 기초적 검토(I))

  • Lee, Yong-Won;Kim, Jong-Hoon
    • Korean Journal of Materials Research
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    • v.17 no.3
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    • pp.142-146
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    • 2007
  • Vacuum brazing method has been coming to an important process as one of the new fabricating techniques of metals and alloys. In this study, a vacuum brazing of SUS304 stainless steel with BNi-2 filler metal was carried out in $1{\times}10^{4}$ Torr of vacuum atmosphere. The formation of brittle intermetallic compounds in brazed joints between SUS304 stainless steel and BNi-2 filler metal is a major concern, since they considerably degrade the mechanical properties of joints. To obtain enough stable joining strength, it is necessary to understand the unique properties of brazing process with Ni-based filler metals containing boron. So, in this research we investigated the performance of SUS304/BNi-2 brazed system and the brazed joint properties were evaluated at room temperature by using tensile test. Metallurgical and fractographic analysis were used to characterize the microstructure, the mechanisms of brazing, and joint failure modes.

Hardness and Microstructure evolution of SUS630 Stainless steel Fabricated by Directed Energy Deposition (Direct energy deposition 공정으로 제조된 SUS630 스테인리스강 적층조형체의 경도 및 미세조직 연구)

  • Back, Seong Eun;Noh, Kyung-Ho;Park, Jin Yong;Cho, Yong Ju;Kim, Jeoung Han
    • Journal of Powder Materials
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    • v.25 no.3
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    • pp.220-225
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    • 2018
  • The microstructure and mechanical characteristics of SUS630 specimens fabricated using the direct energy deposition (DED) process are investigated. In DED, several process parameters such as laser scan speed, chamber gas flow, powder carrier gas flow, and powder feed rate are kept fixed; the laser power is changed as 150 W, 180 W, and 210 W. As the laser power increases, the surface becomes smooth, the thickness uniformity improves, and the size and number of pores decreases. With the increase in laser power, the hardness deviation decreases and the average hardness increases. The microstructure of the material is columnar; pores are formed preferentially along the columnar interface. The lath-martensite phase governs the overall microstructure. The volumetric fraction of the retained austenite phase is measured to increase with the increase of laser input power.

A Study of Ability of a Rectangular Shell Deep Drawing by Finite Element Program

  • Kumjing, Sanya;Somphasong, Papon
    • International Journal of Advanced Culture Technology
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    • v.3 no.1
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    • pp.68-77
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    • 2015
  • This study was the use of the finite element method in the deep drawing process of a rectangular shell cup. The aim was to analyse the equivalent strain in the workpiece and to find out what happened to the disc blank sheet before the forming by stamping. The rectangular shell cup was $24{\times}30{\times}20$ mm. and made of 2mm.thick SUS 403 and SUS 304 stainless steel. There were 3 types of blank sheets: 1) square sheet 2) 45 degree angled edge cutting sheet 3) circular sheet. It was found out that the drawing up with the use of 3 types of blank sheet made of SUS 304 stainless steel had no risk in the workpiece. For the stamping of the rectangular shell that used a square sheet made of SUS 403 stainless steel, it was found out that there was no risk in the work piece, but with the use of 45 degree angled edge cutting sheet or round sheet, the work piece had a risk to be damaged.