• Title/Summary/Keyword: surface speed

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실험적 방법에 의한 파인세라믹스의 연삭성에 관한 연구 (A study on the Grindability of Fine Ceramics by Experimental Method)

  • 김성겸
    • 반도체디스플레이기술학회지
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    • 제10권3호
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    • pp.35-42
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    • 2011
  • This paper describes the characteristics of high speed grinding and the influence of wheel surface speed V and a grindability of the grinding materials. The various fine ceramics pieces was ground by metal and vitrified bonded diamond wheel. The surface roughness of fine ceramics(Zirconia($ZrO_2$), Silicon Carbide(SiC), Silicon Nitride($Si_3N_4$), Alumina($Al_2O_3$)) decreases from $0.05{\mu}m(R_{max})$ to $0.025{\mu}m(R_{max})$ when the wheel speed at grinding point increases the wheel speed. Relation between the temperature at grinding point and surface roughness was linear. Abrasive jet machining(AJM), a specialized from of shot blasting, is considered one of the most helpful micro machining methods for hard and brittle materials such as glasses and ceramics by constant pressure grinding.

선삭시 절삭조건이 표면거칠기에 미치는 영향 분석 (Effects of Cutting Conditions on Surface Roughness in Turning)

  • 이신영;김홍남
    • 한국정밀공학회지
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    • 제18권8호
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    • pp.139-149
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    • 2001
  • The effects of the cutting conditions on the surface roughness of workpiece in turning were studied in this paper. The workpieces made of carbon steel SM20C and SM45C were tamed without the support of the tailstock center. Cutting conditions were changed in three or flour steps in each parameter and cutting fluid was used. The surface roughness results of tests were measured and the effects of the cutting conditions were analyzed by the method of analysis of variance. The summary of the experimental research is as follows. The main parameters were cutting speed, fred-rate, depth of cut, and the interactions between speed and fled-rate, speed and depth of cut, and fred and depth of cut. As cutting speed increased, surface roughness showed lower value. The surface roughnesses of feed-rate 0.102 mm/rev and 0.147 mm/rev were better than those of feed-rate 0.05 mm/rev and 0.2 mm/rev.

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목형용(木型用) 춘양목(春陽木)의 절삭가공(切削加工) 특성(特性)에 관(關)한 연구(硏究)(제2보(第2報)) - 정면(正面)밀링 절삭(切削)에 의한 절삭저항(切削抵抗), 표면조도(表面粗度) 및 가공표면상태(加工表面狀態) - (Study on the Machinability of Pinus densiflora at Chunyang District for Wood Patterns - Cutting Force, Surface Roughness and Suface Phenomenon by Face Milling -)

  • 김정두
    • Journal of the Korean Wood Science and Technology
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    • 제16권4호
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    • pp.61-69
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    • 1988
  • Recently the automization of wood manufacturing and the development of CNC machine tools becomes the center of interest. Cutting mechanism, tool wear and the roughness of machined surface have been studied. In the studies about wood for special uses, concrete data of cutting is desired. While Pinus densiflora is characterized that heartwood develops as age increases, Chunyang District has the characteristic of strength, red color, relatively regular chap and high heartwood - percentage. But there is no data about cutting this wood, Chunyang District. In this study face milling by sintered carbide tool was excuted to Chunyang District. Cutting force, Surface roughness and states were investigated with regard to cutting speed. Example results were as follows; 1) Mean cutting resistance against lateral component force and longitudinal component force decreased rapidly up to cutting speed of 155 m/min, and remains constant above this speed. 2) The surface roughness of cutting surface lowered as cutting speed increased, regardless of fiber formation. Radial rougness of fiber is larger than lineal surface roughness. 3) Increase in Cutting speed made machining mark restrained. Down-milling showed larger marks than up-milling.

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NURBS 보간을 이용한 고속 가공 (High speed machining using a NURBS interpolator)

  • 이동윤;김현철;양민양;최인휴
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.323-328
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    • 2004
  • Finish machining of a curved surface is often carried out by an NC system with curved interpolation in a high speed machining strategies. This study aims to develop the NURBS interpolator for the PC-NC based machine tools. In the case of a finish cut using a ball-end mill in high speed machining, low machinability at the bottom of a tool produces a harmful effect on surface roughness. The developed interpolator considers the relation between inclined angle, surface roughness, and feed rate, and adjusts real-time feed rate in order to generate surfaces which have isotropic surface roughness. The proposed interpolator is fully implemented and an experimental results are shown.

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대형 틸팅패드 저어널베어링의 THD 성능에 관한 실험적 연구 (Experimental Investigation on the THD Preformance of a Large Tilting Pad Journal Bearing)

  • 하현천;김경웅;김영춘;김호종
    • Tribology and Lubricants
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    • 제9권2호
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    • pp.29-35
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    • 1993
  • The thermohydrodynamic(THD) performance of a large tilting pad journal bearing in laminar and turbulent flow regions is investigated experimentally. The continuous shaft surface temperature, and bearing surface temperature are measured along with the shaft speed and the bearing load for various flow rates. It is observed that the shaft surface temperature is constant in the circumferential direction and increases with the increase of shaft speed in both low and high shaft speed region, however, there exist transition region where the shaft surface temperature decreases with the increase of shaft speed. When the turbulence occurs in the lubricant film, both the inlet and maximum bearing surface temperature steeply increase and the temperature gradient in the circumferential direction decreases.

An Automatic Inspection of the Surface Outlook of High Speed Moving Plate by Using One Dimensional CCD Camera

  • Hyun, Lim-Sung;Suck, Boo-Kwang
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2001년도 ICCAS
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    • pp.118.5-118
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    • 2001
  • This paper describes an image processing method for inspecting the surface outlook of high speed moving plates. Noise free image and a new real time processing methods are required to inspect the surface outlook of the high speed moving plates in real time. It is difficult to get a noise free image due to a signal noise, a light noise and background image in typical industrial factory. Thus, pre-processing techniques should be required to get a good image and produce so many time steps to proceed the image data. The objective of this research is to get image on the surface of the moving plates with a speed of 1m/sec and to detect some defaults on the surface image. So, the pre-processing techniques ...

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고장력 강판의 CNC Plasma 절단시 절단면에 관한 연구 (A Study on the Cutting Surfaces in CNC Plasma Cutting of high tensile steel plate)

  • 김인철;김성일
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.149-154
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    • 2003
  • The cutting tests of high tensile steel plate(AH36) were carried out using CNC plasma arc cutting machine. Both top and bottom width of kerf and the surface roughness(Ra, Rmax) of cut surface are measured under various cutting conditions such as cutting speed, steel plate thickness, etc. In the CNC plasma arc cutting, the surface roughness decreases as cutting speed increases. The hardness is high up to 4mm depth from the cutting surface. In the cutting speed 1300~2100mm/min, the ratio of proper kerf width(Wt/Wb) is around 2.6. Through the series the series of experiments, the satisfactory cutting conditions of high tensile steel plate were found.

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공기베어링주축의 고속밀링에서 최전오차의 영향 (Effects on the Rotational Error Motion of Air Bearing Spindle in High Speed Milling)

  • 안선일
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.227-230
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    • 1999
  • In this paper, the machining characteristics of high speed ball end milling affected by the rotational error of high speed spindle using air bearing are investigated. The error motions of a spindle have generally influenced on the surface roughness, the form accuracy, the tool life, etc. in end milling. Experiments are carried out over a wide range of rotational speeds(10,000-50,000rpm). The rotational errors of the spindle are measured by the gap sensor mounted on the spindle shaft at various cutting speeds. The relations between the surface roughness and the spindle error motion are presented. Results show that the rotational accuracy of the spindle directly affects the surface roughness of the machined surface.

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실험 계획법을 이용한 초정밀 경면 연마 가공에서 표면 거칠기에 영향을 미치는 인자의 검출 (Extraction of Factors Effecting Surface Roughness Using the System of Experiments in the Ultra-precision Mirror Surface Finishing)

  • 배명일;김홍배;김기수;남궁석
    • 한국정밀공학회지
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    • 제15권2호
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    • pp.53-60
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    • 1998
  • In this study, it is experimented to find factors effecting surface roughness using the system of experiments. in the mirror surface finishing system. (1) The film feed and oscillation frequency in $40{\mu}m$ abrasive film, grinding speed in $30{\mu}m$, and machining time in $15{\mu}m$15 are the main factors effecting the surface roughness. (2) Applying the optimal finishing condition to $40{\mu}m$, $30{\mu}m$, $15{\mu}m$ abrasive finishing film in sequence, it is possible to obtian about Ra 10 nm surface roughness on SM45C workpiece. (3) Application of the system of experments to the micro abrasive grain film finishing was very effective method in the extraction of main factor and optimal condition.

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실험계획법을 이용한 연삭가공물의 표면거칠기 분석 (Surface Roughness Analsis of Surface Grinding by Design of Experiments)

  • 지용주;이상진;박후명;곽재섭;하만경
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.54-59
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    • 2004
  • A measure for good products manufactured by grinding process is the surface roughness that is affected by a lot of operating parameters such as types of abrasive, grain size, bond material, wheel speed, table speed, depth of cut, hardness of workpiece and stiffness of grinding machine. In this study, an application of the design of experiments was tried for evaluating the effect of operating parameters on the surface roughness. The workpiece was a high speed tool steel(SKH51) and the surface grinding was conducted. In order to obtain the best surface roughness within constraints of the working range, the optimal grinding conditions were selected. The usefulness of this method was evaluated by the statistical strategy.

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