• Title/Summary/Keyword: surface speed

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CRITICAL SPEED ANALYSIS OF JUDDERING DUE TO CHANGE IN SURFACE TEMPERATURE OF DISK BRAKE

  • Kim, M.G.;Cho, C.
    • International Journal of Automotive Technology
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    • v.7 no.6
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    • pp.697-702
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    • 2006
  • The change in the critical speed due to surface temperature of automotive disk brakes may be analyzed both theoretically as well as experimentally. Juddering of disk brakes is closely related to its critical speed. In analyzing the critical speed, if $\sigma$ is positive, Disk develops TEI(Thermo-Elastic Instability) resulting in juddering in disk brakes. And $\sigma$ is affected not only by the critical speed but also by the initial temperature of disk surface. As the initial temperature of the disk surface rises, the critical speed decreases and juddering is developed more easily. Also, when hot spots are developed by TEI, they show large temperature difference in small local range.

A Study on the Characteristic of Machined Surface by High Speed Ball End Milling (고속 볼 엔드밀링의 가공면 특성에 관한 연구)

  • 최종근;양민양;윤재웅
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.6
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    • pp.126-134
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    • 2001
  • Recently, high productivity and cost reduction becomes the most important target of industries due to the worldwide economic competition. One of these efforts is High Speed Machining(HSM), which reduces machining time with the increase of machining speed such as cutting speed and feedrate. It is very important, especially in case that the portion of machining time in production cost is high. This research suggests optimum cutting conditions to reduce cutting time with minimizing term error. For this study, a comprehensive model representing the texture of machining surface is developed, including rubbing phenomenon on the tip of ball end mill and expanded fibbing zone trajectory caused by tool deflection. Experiments show that the suggested set of feed and pick feed is optimum for maintaining the surface roughness identified by rubbing and low cutting speed in minimum.

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High Speed Milling of Titanium Alloy (Ti 합금의 고속가공시 밀링특성에 관한 연구)

  • Chen, Ming;Lee, Young-Moon;Yang, Seung-Han;Jang, Seung-Il
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.5
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    • pp.34-39
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    • 2003
  • The paper will present chip formation mechanism and surface integrity generation mechanism based on the systematical experimental tests. Some basic factors such as the end milling cutter tooth number, cutting forces, cutting temperature, cutting vibration the chip status, the surface roughness, the hardness distribution and the metallographic texture of the machined surface layer are involved. The chip formation mechanism is typical thermal plastic shear localization at high cutting speed with less number of shear ribbons and bigger shear angle than that at low speed, which means lack of chip deformation. The high cutting speed with much more cutting teeth will be beneficial to the reduction of cutting forces, enlarge machining stability mot depression of temperature increment anti-fatigability as well as surface roughness. The burrs always exist both at low cutting speed and at high cutting speed. So the deburring process should be arranged for milling titanium alloy in my case.

A Study on the Optimal Cutting Depth upon Surface Roughness of Al Alloy 7075 in High-speed Machining (알루미늄 합금 7075의 표면 거칠기에 미치는 고속가공의 최적 절삭 깊이에 관한 연구)

  • Bae, Myung-Whan;Park, Hyeong-Yeol;Jung, Hwa
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.5
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    • pp.74-81
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    • 2013
  • The high-speed machining in the manufacturing industry field has been widely applied for parts of vehicles, aircraft, ships, electronics, etc., recently, because the effect of cost savings for shortening processing time and improving productivity is great. The purpose in this study is to investigate the effect of cutting depth on the surface roughness of workpiece with the spindle rotational speed and feed rate of high-speed machines as a parameter to find the optimal depth in the finishing for ball end mill of the aluminum alloy 7075 which is used much in aircraft parts. When the cutting depth for the respective feed rate and spindle rotational speed is varied from 0.1 mm to 0.7 mm at intervals of 0.2 mm in the wet finishing of the aluminum alloy 7075 by the insoluble cutting oils and high-speed machining used in the rough machining of previous study, the surface roughness values and the cutting temperature are measured. In addition, the cutting surface shapes of test specimens are observed by optical microscope and compared with respectively. It is found that the surface roughness values and the temperature generated during machining are increased as the feed rate and cutting depth are raised, but those are decreased as the spindle rotational speed is increased.

Study on the Correlation between Muscle Activity of Lower Extremity and Sway Speed of Chronic Stroke Patients according to Unstable Surface Training (불안정지지면 훈련에 따른 만성 뇌졸중 환자의 다리 근활성도와 동요속도의 상관성 연구)

  • Seo, Heungwon;Kim, Mungchul
    • Journal of The Korean Society of Integrative Medicine
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    • v.1 no.4
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    • pp.75-83
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    • 2013
  • Purpose : This research was conducted to see the correlation between sway speed and muscle activity for lower extremity of stroke patients through unstable surface training. Methods : A total of 60 patients were randomly divided unstable surface group (30 peoples) and stable surface group (30 people). Then they were asked to carry out the same exercise program for 6 weeks. The unstable surface group and stable surface group performed the exercise program on the balance mat and on the hard wood block. We checked the changes of sway speed and the changes in muscle activity for lower extremity. Results : The unstable surface group displayed significantly reduced sway speed, and improved muscle activity of lower extremity. There were significant correlation between change amount of muscle activity and sway velocity in Gastrocnemius, Biceps femoris during unstable surface training(r=.373, p<.05)(r=.369, p<.05). And there were not show significant differences during stable surface training. Conclusion : Judging from this, we can have knowledge that the correlation between increase of muscle activity and decrease of sway velocity for Gastrocnemius, Biceps femoris in the unstable surface training.

Machining Characteristics in Turning Circular Free Formed Surface with Coated Tool (코팅공구에 의한 원형곡면 선삭가공시 절삭특성)

  • Wang, Duck Hyun;Kim, Won Il;Eom, Phil Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.85-91
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    • 2003
  • The experimental study for turning circular free fanned surface with TiN coated insert tool was conducted for different cutting conditions such as cutting speed, feed rate and depth-of-cut. For the fluctuation of 1.0mm depth-of-cut, the characteristics for machined surface and tool wear were less influenced by the feed rate and cutting speed than those of higher depth of cut. The higher surface roughness and surface precision were obtained in lower cutting speed. For the fluctuation of 1.5mm depth-of-cut, the higher surface roughness was obtained for the case of the lower feed rate of 0.05-10mm/rev and the higher cutting speed of 80m/min. For the fluctuation of 2.0mm depth-of-cut, the surface roughness and surface precision were too worse to machine the specimen And the flank wear on the tool was increased rapidly rather than the crater wear.

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A study on the internal high-speed grinding (고속 내면 연소에 관한 연구)

  • An, Sang-Ook;Inasaki, Ichiro
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.2
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    • pp.190-196
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    • 1993
  • Internal high speed grinding under several high grinding wheel speed condition has been performed in this study for the effects have analyzed and compared with the grinding power, grinding tangential force and accuracy of surface with the carbon tool steel(SK3). The following results have been obtained: (1) Under the workpiece speed constant condition, increasing the grinding speed, the tangential force is decreased, and on the contrary, accuracy of surface is improved. (2) Under the speed ratio (V$_{w}$/V$_{s}$) contant condition it is possible to increase the high machining efficiency constraint to tangential grinding force constant.ant.

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Influence of Operating Condition on Grinding Temperature in High Effect Grinding (고능률 가공에서 연삭 온도에 미치는 연삭 조건의 영향)

  • 김남경;강대민;송지복
    • Journal of the Korean Society of Safety
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    • v.5 no.1
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    • pp.31-39
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    • 1990
  • In this paper, the influence of the table speed, metal removal rate and grinding fluid on long wheel workpiece contact zone at high effect grinding was investigated by theoretical analyses and measuring the temperature, and discussed by the temperature distribution in grinding surface layer. Main results obtained are as follows, 1) Rega.dless of the table speed, the temperature gap of the workpiece(heat influx) is about 6-8 times as high in dry condition as in wet condition. 2) Good grinding condition can be obtained owing to the effect of grinding fluid without any burning defect under the condition of the metal removal rate(1.0mm$^3$/mm.s) in case of wet grinding. 3) When the depth from the surface layer is about 1.25-1.5mm under the condition of the slow table speed, surface temperature goes up higher as the table speed slows down, because long contact time is laked at the surface layer. 4) In case of the same metal removal rate, the lower the table speed becomes, the higher the surface temperature is, because grinding depth has a far more influence on wheel workpiece contact zone than the table speed.

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Characteristics of Surface Roughness in the High Speed Micro Turning of Aluminum Alloy (알루미늄 합금의 고속 미소 선삭에 있어서 표면거칠기 특성)

  • Seong, Chul-Hyun;Kim, Hyeung-Chul;Kim, Ki-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.7
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    • pp.94-100
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    • 1999
  • This study adopted the ultra precision machining system which was composed of an air bearing spindle, a granite bed, air pad and a linear feeding mechanism. It also applied the cutting experiment on the aluminum alloy. To evaluate the safety of high speed machining, we examined the surface roughness according to the changes of cutting speed and obtained the speed limit. This paper also studied the effect of cutting condition such as feed rates and depths of cut on the surface roughness within the speed limit. This provided practical information regarding ultra precision machining.

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Development of an Image Processing Hardware for Detecting Defects on the surface of the High Speed Moving Plate

  • Sejeong Jang;Kwangsuck Boo;Jeonghoon Song;Lee, Seungyoung
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.96.6-96
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    • 2002
  • In this study an image processing system is designed and developed, which can detect and assort some defects on the surface of an object moving with high speed. For real time surface detection of high speed moving object, the fast processing should be managed and the image information including some surface features should be captured. It is difficult to acquire the noise free image due to various light sources and high speed moving materials under the environment of the general industrial site. In general, because pre-processing methods are employed for getting a noise free feature, the image processing speed has some limitation and the expensive image processing devices are required. This...

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