• 제목/요약/키워드: surface speed

검색결과 4,390건 처리시간 0.028초

레이저 표면경화처리된 회주철의 내마모특성에 관한 연구 (Study on the Wear Resistance of Gray Cast Iron in Laser Surface Hardening)

  • 박근웅;한유희;이상윤
    • 열처리공학회지
    • /
    • 제9권4호
    • /
    • pp.271-280
    • /
    • 1996
  • This study has been performed to investigate into some effects of power density and traverse speed of laser beam on optical microstructure, hardness and wear characteristics of gray cast iron treated by laser surface hardening technique. Optical micrograph has shown that large martensite and a small amount of retained austenite appear in outermost surface layer with fine martensite in inside hardened zone. Hardness measurements have revealed that the range of maximun hardness value is $Hv=650{\pm}15$ and as the power density increases and the traverse speed decreses, the depth of hardened zone increases due to as increase in input power density. Wear test has exhibited that wear rasistance of laser surface hardened specimen is superier compared to that of untreated specimen under the condition of same load at a given sliding distance, showing that absorption results of an wxidized substance due to a heavy abrasion appear in untreated specimen. The amount of weight loss of laser surface hardened specimen with respect to sliding distance at a given load decreses with increasing traverse speed at a given power density and with increasing power density at a given traverse speed.

  • PDF

TRMM TMI를 이용한 해상풍 추정에 관한 연구 (The Study on the Oceanic Surface Wind Retrieval using TRMM Microwave Imager)

  • 김영섭;홍기만
    • 한국지리정보학회지
    • /
    • 제5권2호
    • /
    • pp.47-53
    • /
    • 2002
  • 본 연구에서는 열대강우관측 위성(TRMM) 자료를 이용하여 해상풍을 예측하였고, TRMM TMI 휘도 온도와 북미 주변의 NDBC (National Data Buoy Centers) 부이 자료를 이용하여 해상풍을 추정하였다. 이 결과는 행렬방정식에 의한 부이와 비교하였는데 RMSE, BIAS 그리고 상관계수는 각각 2.19 $ms^{-1}$, 1.10 $ms^{-1}$, 그리고 0.81로 나타났으며, 이 결과는 앞으로 TRMM TMI를 이용한 해양 연구에 가능성을 보여주었다.

  • PDF

터빈블레이드의 5축 고속가공에서 최적가공경로의 선정 (Evaluation of Cutter Orientations in 5-Axis High Speed Milling of Turbine Blade)

  • 임태순;이채문;김석원;이득우
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2002년도 금형가공 심포지엄
    • /
    • pp.53-60
    • /
    • 2002
  • Recently, the development of aerospace and automobile industries brought new technological challenges, related to the growing complexity of products and new geometry models. High speed machining using 5-Axis milling machine is widely used for 3D sculptured surface parts. 5-axis milling of turbine blade generates the vibration, deflection and twisting caused from thin and cantilever shape. So, the surface roughness and the waviness of workpiece are not good. In this paper, The effects of cutter orientation and lead/tilt angle in 5-Axis high speed ball end-milling of turbine blade were investigated to improve the geometric accuracy and surface integrity. The experiments were performed at lead/tilt angle $15^{\circ}$ of workpiece with four cutter directions such as horizontal outward, horizontal inward, vertical outward, and vertical inward. Workpiece deflection, surface roughness and machined surface were measured with various cutter orientations such as cutting direction, and lead/tilt angle. The results show that when 5-axis machining of turbine blade, the best cutting strategy is horizontal inward direction with tilt angle. The results show that when 5-axis machining of turbine blade, the best cutting strategy is horizontal inward direction with tilt angle.

  • PDF

Al2024의 고속 정면밀링 가공에서 표면 거칠기에 관한 연구 (A Study on Surface roughness in High speed face milling machining of Al2024)

  • 장성민
    • 한국산학기술학회논문지
    • /
    • 제15권2호
    • /
    • pp.603-608
    • /
    • 2014
  • 항공기와 자동차 부품과 관련된 많은 제조업에서, 낮은 비중과 높은 강도에서 뛰어난 알루미늄 합금(Al2024)은 효과적으로 사용되었다. 가공소재의 표면거칠기 품위를 위한 정면밀링 가공기술은 이들 분야에서 적용되어 왔다. 챔퍼된 드로우 어웨이 타입의 인서트를 갖는 정면밀링 가공은 단지 이론적으로 완전한 평면을 생산할 수 있다. 그러나 그것은 절삭온도, 소성변형, 동적효과 등으로 인하여 불가능하다. 본 논문에서 실험적 연구는 검증된 고속가공이 가능한 정면밀링커터 바디를 사용하여 Al2024의 고속가공 후 표면거칠기를 개선하기 위하여 수행되었다.

Al/PC 접합재의 접착강도특성에 미치는 표면처리의 영향 (Effect of Surface Treatment on Adhesive Strength Properties of Al/PC Adhesive Joints)

  • 서도원;윤호철;유성철;임재규
    • 대한기계학회논문집A
    • /
    • 제27권5호
    • /
    • pp.840-847
    • /
    • 2003
  • The bonding of adhesive joints of adhesive joints is influenced by the surface roughness of the joining Parts. However, the magnitude of the influence has not yet been clarified because of the complexity of the phenomena. In this study, it is shown that surface treatment affects adhesive strength and durability of alumina/polycarbonate single-lap .joints, and leading speed affects tensile-shea strength of adhesive Joints. To evaluate effect of surface treatments on the adhesive strength, several surface treatment methods are used, that is, cleaning, grinding, SiC polishing and sand blasting. It is shown that an optimum value of the surface roughness exists with respect to the tensile-shea strength of adhesive joints. The adhesive strength shows linear relationship with the surface roughness and loading speed. And the mechanical removal of disturbing films of lubricants, impurities and oxides make adhesive strength increase significantly.

연속파형 Nd:YAG 레이저를 이용한 SCM4강의 표면경화에 관한 연구 (A Study on the Surface Hardening of SCM4 Steel Using a Continuous Wave Nd:YAG Laser)

  • 나기대;신병헌;신호준;유영태
    • 한국공작기계학회논문집
    • /
    • 제16권5호
    • /
    • pp.24-32
    • /
    • 2007
  • Laser surface hardening is beneficially used for surface treatment of structural steel. Due to very rapid heating and cooling rates, structural low-alloy steel(SCM4) can be hardened as self quenching. The aim of this research project is to improve the influence of the process laser parameters: laser power, spot size, surface roughness, and traverse speed. The laser beam is allowed to scan on the surface of the workpiece at the constant power(1095W), varying the traverse speed at 0.3m/min, 0.5m/min and 0.8m/min. The optical lens with the elliptical profile is designed to obtain a wide surface hardening area with uniform hardness. From the results of the experiment, it has been shown that the stable hardness is about 600$\sim$700Hv, when the laser power, focal position and the traverse speed are P=1095W, z=0mm and v=0.3m/min.

다이아몬드 공구를 이용한 미세 홈 가공 (Machining of Micro Groove using Diamond Tool)

  • 임한석;김창호;김봉향;안중환
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1995년도 춘계학술대회 논문집
    • /
    • pp.75-79
    • /
    • 1995
  • A cutting experiment using diamond tool was performed to make the die cabity which is composed of micro groove with mirror surface. Fine cutting depth was generated by the elastic recovery of the modified tool holder on the conventional M/C. Surface roughness and profile were investigated with cutting speed and depth and through the low cutting speed of 10mm/min, Rmax 0.005 .mu. m or less of machined surface could be achieved.

  • PDF

표면 Rolling시 작업조건이 표면조도에 미치는 영향 (Study on the effect of the surface rolling condition to the surface roughness)

  • 강명순;김희남
    • 오토저널
    • /
    • 제8권3호
    • /
    • pp.68-76
    • /
    • 1986
  • The surface rolling method which is one of the plastic deformation processes increases the surface roughness and hardness of materials. In this study, three NACHI6000 ZZ bearing were used for surface rolling tool on the mild steel and high carbon steel. The purpose of this study is to investigate the effects of rolling speed, feed rate and contact pressure on the surface roughness. The following results have been obtained with the mild steel and high carbon steel. 1. The roller finishing method has increased surface roughness from 2.4 .mu.m Ra at initial ground surface to 0.17 .mu.m Ra-0.4 .mu.m Ra. 2. The contact pressure has influenced greatly on the surface roughness. There is an optimal contact pressure. 3. As the rolling speed and the feed rate decrease, the surface roughness improves. 4. The optimal contact pressure for the good surface roughness of SS40 and STC 3 has been at 213 Kgf/Cm$^{2}$ and 220 Kgf/Cm$^{2}$ respectively.

  • PDF

고속절삭가공기술개발 (Development of High Speed Machining Technology)

  • 이춘만;최치혁;정원지;정종윤;고태조;김태형
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2002년도 춘계학술대회 논문집
    • /
    • pp.266-272
    • /
    • 2002
  • High-speed machining is one of the most effective technology to improve productivity. Because of the high speed and hugh fried rate, high-speed machining can alive great advantages for the machining of dies and molds. This paper describes on the improvement of machining accuracy in high-speed machining. Depth of cut, feed rate and spindle revolution are control factors. The effect of the control factors on machining accuracy is discussed fur the results of surface roughness and machining error in Z-direction of the high speed machining.

  • PDF

고속 밀링 주축용 자기베어링 시스템의 디지털 제어기 설계 (Digital Controller Design of a Magnetic Bearing System for High Speed Milling Spindle)

  • 노승국;경진호;박종권
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2004년도 춘계학술대회 논문집
    • /
    • pp.398-403
    • /
    • 2004
  • The demand of high speed machining is increasing because the high speed cutting providers high efficiency of process, short process time, improved metal removal capacity and better surface finish. Active magnetic bearings allow much high surface speed than conventional ball bearings and therefore greatly suitable for high speed cutting. The automatic control concept of magnetic bearing system provides ability of intelligent control of spindle system to increase accuracy and flexibility by means of adaptive vibration control. This paper describes a design and development of a milling spindle system which includes built-in motor with power 5.5㎾ and maximum speed 70,000rpm, HSK-32C tool holer and active magnetic bearing system. Magnetic actuators are designed for satisfying static load condition. The Performances of manufactured spindle system was examined for its static and dynamic stiffness, load capacity, and rotational accuracy. This spindle was run up to 70,000 rpm stably, which is 3.5 million DmN.

  • PDF