• Title/Summary/Keyword: surface modulus

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Measurement of residual stresses in injection molded short fiber composites considering anisotropy and modulus variation

  • Kim, Sang-Kyun;Lee, Seok-Won;Youn, Jae-Ryoun
    • Korea-Australia Rheology Journal
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    • v.14 no.3
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    • pp.107-114
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    • 2002
  • Residual stress distribution in injection molded short fiber composites is determined by using the layer-removal method. Polystyrene is mixed with carbon fibers of 3% volume fraction (4.5% weight fraction) in an extruder and the tensile specimen is injection-molded. The layer-removal process, in which removing successive thin uniform layers of the material from the surface of the specimen by a milling machine, is employed and the resulting curvature is acquired by means of an image processing. The isotropic elastic analysis proposed by Treuting and Read which assumes a constant Yaung’s modulus in the thickness direction is one of the most frequently used methods to determine residual stresses. However, injection molded short fiber composites experience complex fiber orientation during molding and variation of Yaung’s modulus distribution occurs in the specimen. In this study, variation of Yaung’s modulus with respect to the thickness direction is considered for calculation of the residual stresses as proposed by White and the result is compared with that by assuming constant modulus. Residual stress distribution obtained from this study shows a typical stress profile of injection-molded products as reported in many literatures. Young’s modulus distribution is predicted by using numerical methods instead of experimental results. For the numerical analysis of injection molding process, a hybrid FEM/FDM method is used in order to predict velocity, temperature field, fiber orientation, and resulting mechanical properties of the specimen at the end of molding.

Evaluation of Elastic Properties of DLC Films Using Substrate Etching Techniques (기판 Etching 기법을 이용한 DLC 필름의 탄성특성 평가)

  • 조성진;이광렬;은광용;한준희;고대홍
    • Journal of the Korean Ceramic Society
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    • v.35 no.8
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    • pp.813-818
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    • 1998
  • A simple method to measure the elastic modulus E and Poisson's ratio v of diamod-like carbon (DLC) films deposited on Si wafer was suggested. Using the anisotropic etching technique of Si we could make the edge of DLC overhang free from constraint of Si substrate. DLC film is chemically so inert that we could not on-serve any surface damage after the etching process. The edge of DLC overhang free from constraint of Si substrate exhibited periodic sinusoidal shape. By measuring the amplitude and the wavelength of the sinu-soidal edge we could determine the stain of the film required to adhere to the substrate. Since the residual stress of film can be determine independently by measurement of the curvature of film-substrate com-posite we could calculated the biaxial elastic modulus E/(1-v) using stress-strain relation of thin films. By comparing the biaxial elastic modulus with the plane-strain modulus E/(1-{{{{ { v}^{2 } }}) measured by nano-in-dentation we could further determine the elastic modulus and Poisson's ratio independently. This method was employed to measure the mechanical properties of DLC films deposited by {{{{ { {C }_{6 }H }_{6 } }} rf glow discharge. The was elastic modulus E increased from 94 to 169 GPa as the {{{{ { V}_{ b} / SQRT { P} }} increased from 127 to 221 V/{{{{ {mTorr }^{1/2 } }} Poisson's ratio was estimated to be abou 0.16∼0.22 in this {{{{ { V}_{ b} / SQRT { P} }} range. For the {{{{ { V}_{ b} / SQRT { P} }} less than 127V/{{{{ {mTorr }^{1/2 } }} where the plastic deformation can occur by the substrate etching process however the present method could not be applied.

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Studies on the Improvements for GAYAKUM Sounding Boards (가야금(伽倻琴) 향판재(響板材)의 개선(改善)에 관(關)한 연구(硏究))

  • Hong, Byung-Wha
    • Journal of the Korean Wood Science and Technology
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    • v.18 no.4
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    • pp.65-78
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    • 1990
  • For the purpose of Improving the sounding boards for the conventional GAYAKUM, I was making approximately 202 specimens of radial board, 371 specimens of tangential board by cutting along the grain and the part of stem and 31 specimens of the disjointed traditional GAYAKUM made in Paulownia coreana. And it was conducted to measure specific gravity, dynamic Young's modulus, internal friction, resonant frequency, velosity of sound and width of annual ring by the method of the frexural vibration in a free-free bar in the audio frequency range. And it confirmed the juvenile wood by measuring wood fiber length of specimens. It was also conducted to investigate dynamic properties and moisture absorption by various heat-treatment and to test dynamic Young's modulus and internal friction for the disjointed conventional GAYAKUM. The results obtained were summarized as follow: 1. The Juvenile wood is located within about 7 annual rings from the pith in Paulownia coreana. 2. As increased with the specific gravity, the dynamic Young's modulus had more and more increased, but the internal friction had slightly decreased. 3. I think that radial board would be good for sounding board wood. because radial board is higher than tangential board in dynamic Young's mudulus and internal friction is lower than tangential board. 4. The value of mean dynamic Young's modulus on the conventional GAYAKUM, radial board and tangential board of 604 samples is $0.4283\pm0.037(\times10^{11}dyne/cm^2)$, $0.4316\pm(\times10^{11}dyne/cm^2)$ and $0.4234\pm0.112(\times10^{11}dyne/cm^2)$ respectively. The value of the radial board showed little higher than that of conventional GAYAKUM, but It had a similar tendency between conventional GAYAKUM and tangential board. 5. The annual ring width by four aspect is more narrow in north and west than that of others. 6. The values of specific gravity and dynamic Young's modulus in the mature wood showed higher than those of juvenile wood. 7. As the grain angle in the butt wood more increased to bark from pith, the dynamic Young's modulus were low. Then it was not good for sounding board. 8. It appeared that the heat-treatment for sounding board wood had a more effect to do the treatment of hotiron on surface after heat-treatment during 24 hours in $60^{\circ}C$ temperature. 9. As increased with the temperature, the rate of moisture absorption of heat-treatment wood had decreased. In conclusion, I thought that the sounding board wood for GAYAKUM would had the most effect to do the treatment of hotiron on surface after heat-treatment during 24 hours in $60^{\circ}C$ temperature using the radial board of mature wood.

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Predictive Equation of Dynamic Modulus for Hot Mix Asphalt with Granite Aggregates (화강암 골재를 이용한 아스팔트 혼합물의 동탄성 계수 예측방정식)

  • Lee, Kwan-Ho;Kim, Hyun-O;Jang, Min-Seok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.3D
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    • pp.425-433
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    • 2006
  • The presented work provided a predictive equation for dynamic modulus of hot mix asphalt, which showed higher reliability and more simplicity. Lots of test result by UTM at laboratory has been used to develop the precise predictive equation. Evaluation of dynamic modulus for 13mm and 19mm surface course and 25mm of base course of hot mix asphalt with granite aggregate and two asphalt binders (AP-3 and AP-5) were carried out. Superpave Level 1 Mix Design with gyrator compactor was adopted to determine the optimum asphalt binder content (OAC) and the measured ranges of OAC were between 5.1% and 5.4% for surface HMA, and around 4.2% for base HMA. The dynamic modulus and phase angle were determined by testing on UTM, with 5 different testing temperature (-10, 5, 20, 40, & $55^{\circ}C$) and 5 different loading frequencies (0.05, 0.1, 1, 10, 25 Hz). Using the measured dynamic modulus and phase angle, the input parameters of Sigmoidal function equation to represent the master curve were determined and these will be adopted in FEM analysis for asphalt pavements. The effect of each parameter for equation has been compared. Due to the limitation of laboratory tests, the reliability of predictive equation for dynamic modulus is around 80%.

Effect of Elastic/Plastic Mismatch on the Contact Crack Initiation in Asymmetric Layered Composite (층상형 비대칭성 복합재료의 탄성/소성 불일치가 접촉 균열의 개시에 미치는 영향)

  • Kim, Sang-Kyum;Lee, Kee-Sung
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.195-198
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    • 2005
  • The role of elastic/plastic mismatch on the contact crack initiation is investigated for designing desirable surface-coated asymmetric layered composites. Various layered composites such as $Si_3N_4$ ceramics on $Si_3N_4+BN$ composite, soda-lime glass on various substrates with different elastic modulus for the analysis. Spherical indentation is conducted for producing contact cracks from the surface or interface between the coating and the substrate layer. A finite element analysis of the stress fields in the loaded layer composites enables a direct correlation between the damage patterns and the stress distributions. Implications of these conclusions concerning the design of asymmetric layered composites indicate that the elastic modulus mismatch is one of the important parameter for designing layered composite to prevent the initiation of contact cracks.

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The Optimum Design Study of Asymmetric Layered Ceramic Component by Spherical Indentation (구형 인덴테이션 평가에 의한 비대칭적 층상형 세라믹 부품의 설계연구)

  • Lee, Kee-Sung;Kim, Tae-Woo;Kim, Chul
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.297-301
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    • 2004
  • The optimum design against contact crack initiation is investigated to find major parameters in designing desirable surface-coated asymmetric layered components. Hard ceramic coated soft materials with various elastic modulus mismatch are prepared for the analysis. Spherical indentation is conducted for producing contact cracks from the surface or interface between the coating and the substrate layer. A finite element analysis of the stress fields in the loaded layer components enables a direct correlation between the damage patterns and the stress distributions. Implications concerning the design of asymmetric layered components indicate that the coating thickness and the elastic modulus mismatch are important parameters for designing layered component to prevent the initiation of contact cracks.

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Influence of Particle Properties of Crushed Sand on the Qualities of Concrete (부순모래의 입자특성이 콘크리트의 품질에 미치는 영향)

  • Yoo Seung-Yeup;Sohn Yu-Shin;Lee Seung-Hoon;Lee Gun-Cheol;Yoon Gi-Won;Han Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.05a
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    • pp.89-92
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    • 2005
  • This study investigates influence of particle properties of crushed sand on the duality of concrete. The test shows that an increase of fineness modulus(FM) resulted in high slump and air contents, while compressive strength decreased due to decreased adhesion with reduction of surface area. As grain shape become rounder, the slump of concrete increased, due to reduction of internal friction, and increased air contents. The reduction of adhesion by abrasion of surface declined compressive strength during the process of manufacturing crushed sand. Increase of powder contents decreased slump and it also decreased air contents due to the effect of filling air void. In addition. using powder contents increased compressive strength, but could not find any difference of bleeding and tensile strength with particle properties.

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Effects of High Energy Radiation on the Mechanical properties of Carbon Fiber/Dpoxy Composites (고에너지 방사선이 탄소섬유/에폭시 복합재료의 기계적 물성에 미치는 영향)

  • 박종신
    • The Korean Journal of Rheology
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    • v.3 no.1
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    • pp.22-29
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    • 1991
  • In an effort to predict the long term durability of carbon fiber/epoxy composites in a space environ-ment interlaminar shear strength (ILSS) of the composites was measured as a function of 0.5 MeV electron radiation dosage. For the ILSS measurements a notch method (ASTM D3846) was used with and without side-supports. the supports were used to prevent peeling or bending during the test. The ILSS of both T300/ 5209 longitudinal composite system increases monotonically with radiation when the test is corried out without the support the ILSS of the composites increases initially but then decreases with further radiation. It is also observed that the ILSS of the unsupported case is much lower than that of the supported case. Measurement of epoxy modulus shows that the elastic modulus increases monotonically with radiation. But the breaking strength of the epoxy decreases with radiation. Electron Spectroscopy for Chemcal Analysis shows that the oxygen contents at both the pure epoxy surface and the composite fracture surface increase with radiation dose resulting in the increase of polarity at the interfacial region. This may be a supporting evidence for the increase in the ILSS of the composites.

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Electrical Discharge Machining of Alumina Ceramic Matrix Composites Containing Electro-conductive Titanium Carbide as a Second Phase (도전성 탄화티타늄 이차상을 포함하는 산화알루니늄기 세라믹 복합체의 방전가공)

  • 윤존도;왕덕현;안영철;고철호
    • Journal of the Korean Ceramic Society
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    • v.34 no.10
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    • pp.1092-1098
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    • 1997
  • Electrical discharge machining (EDM) was attempted on a ceramic matrix composite containing non-conductive alumina as a matrix and conductive titania as a second phase, and was found successful. As the current or duty factor increased, the material removal rate (MRR) increased and the surface roughness also increased. The EDMed surface was covered with a number of craters of a circular shape having 100-200 microns of diameter. The melting and evaporation was suggested for the EDM mechanism. The bending strength decreased 44% after EDM, but the Weibull modulus increased more than twice. Combination of EDM and barre이 polishing resulted in the maintenance of the bending strength level. Temperature distribution near a spark in the sample was computer-simulated by use of finite element method, and was found to have similar shape to the one which the observed craters have.

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The Effect of Titanium and Copper Coatings on the Modulus of Rupture of Alumina (티타늄 및 구리증착이 알루미나 곡강도에 미치는 영향)

  • 황하룡;이임렬
    • Journal of the Korean institute of surface engineering
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    • v.27 no.1
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    • pp.29-35
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    • 1994
  • The effects of coating of 3$\mu\textrm{m}$ thickness on the mechanical property of alumina after heat treatment at 100$0^{\circ}C$ for 30minutes under $10^{-6}$torr vacuum was quantified in terms of modulus of rupture(MOR) using Weibull plot. While the copper coating did not change MOR of alumina due to the nonwetting behavior of Cu on $Al_2O_3$, the reactive titanium metal coating caused a noticeable 29% reduction in averaged MOr strength. This was related with the combined effects of microcracks in coating formed during heat treatment and good bonding character between Ti and $Al_2O_3$. The effect of cosputtering of Ti and Cu, bilayer coatings of Cu/Ti and Ti/Cu were also investigated. It was found that Ti, cosputtered, Cu/ti and Ti/Cu coatings reduced MOR strength of alumina in the order listed. This was correlated with the amount of Ti at coating/alumina inter-face associated with a coated layer or segregation of Ti during heat treatment.

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