• 제목/요약/키워드: surface fracture

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Ir-192 밀봉선원의 표면오염 방지 (Microscopic Examination of Fracture Particles on the Surface of Ir-192 Sealed Source and Ultrasonic Cleaning)

  • 국일현;박춘득;구자호
    • 방사선산업학회지
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    • 제9권2호
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    • pp.91-102
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    • 2015
  • The iridium disc, generally used in industrial radiography, is examined to find the fracture morphology and fine particles remaining on the shear blank surface. Randomly selected 1,200 discs were observed under a scanning electron microscope tilted more than $45^{\circ}$. Fracture surfaces are classified into three groups: (1) surface fall-out, (2) fracture on the edge and (3) multi-step brittle fracture, which shows the mutual relationship between the fracture morphology and remaining particles. Fracture particles were removed by cleaning the discs in a ultrasonic bath with acetone and collected at the bottom. Removed number of the particles were counted for each different group of fracture surfaces. Followings are conclusions: (1) About 80.5% of discs (966/1,200), have sound plastic shear surfaces with particles remained. (2) About 2% discs accompany surface fall-out's having large particles tens of ${\mu}m$, which is stable not to be pulled out even after the considerably long time of ultrasonic cleaning. (3) About 5% discs contain the fractures on the edge and the particles are removed thoroughly within 30 minutes. (4) 234 discs out of 1,200 discs have multi-step fracture surfaces whose particles never removed in a short period of time but come out very slowly. Such a disc having multiple-step fracture is attributed to the promate cause to the 'leaker'. It is noted here that the discs having mutiple-step fractures should be treated separately with special care, and it is need to study how to treat them.

파괴표면분석을 통한 WC-Co복합재료의 Fracture Toughness측정방법과 Failure Behavior (Fracture Toughness and Failure Behavior of WC-Co Composites by Fracture Surface Analysis)

  • 한동빈
    • 한국세라믹학회지
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    • 제26권5호
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    • pp.645-654
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    • 1989
  • Specimens of WC-Co were indented to measure the resulting crack size and unindented samples were fractured in 3-point flexure to obtain the strength and to measure characteristic features on the fracture surface. Fracture toughness was determined using fractography and compared to those determined using identation techniques. We show that principles of fracture mechanics can be applied WC-Co composites and can be used to analyze the fracture process. The fracture surfaces were examined by scanning electron microscopy and optical microscopy. Characteristic feature observed in glasses, single crystals and polycrystalline materials known as mirror, mist, hackle, and crack branching were identified for these composites. We discuss the importance of fracture surface analysis in determining the failure-initiating sources and the failure behaviorof WC-Co composites.

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FRACTURE TOUGHNESS OF VARIOUS CORE MATERIALS

  • Lee Shin-Won;Lee Sun-Hyung;Yang Jae-Ho;Han Jung-Suk;Lee Jai-Bong
    • 대한치과보철학회지
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    • 제39권6호
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    • pp.682-697
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    • 2001
  • This investigation evaluated the fracture toughness($K_{IC}$) of eight currently available core materials, and relate the fracture toughness value to fractography analysis and surface characteristics using a atomic force microscope (AFM). Single-edge notched (SEN) test specimens (n=10) and compact tension (CT) test specimens (n=10) were prepared conforming to the ASTM Standard E-399 for a high copper amalgam, three composite core materials (Core-Max II, Core Paste, Bisfil Core), two reinforced composite core materials (Ti-Core, Ti-Core Natural), a resin-modified glass ionomer core material (Vitremer), and a conventional glass ionomer core material (Ketac-Molar). The specimens were tested with an Instron Universal Testing Machine. The maximum loads were measured to calculate the fracture toughness ($K_{IC}$). Thereafter, fracture surfaces of SEN specimens of each material were investigated for fractography analysis using scanning electron microscope. And, disc-shaped specimens with 1mm thickness were fabricated for each material and were investigated under AFM for surface morphology analysis. The results were as follows: 1. Bisfil Core showed the highest mean fracture toughness regardless of test methods. 2. For the tooth-colored materials, Ti-Core Natural exhibited the highest fracture toughness. 3. Ketac Molar showed a significantly low fracture toughness when compared with the amalgam and the composite resin core materials(p<0.05). 4. The fracture toughness values obtained with the single-edge notched test, except Ketac Molar, were higher than those obtained in the compact tension test. 5. SEM revealed that the fracture surface of high fracture toughness material was rougher than that of low fracture toughness material. 6. AFM revealed that the surface particles of the composite resins were smaller in size, with a lower surface roughness than the glass ionomer core materials.

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전동식 니켈 티타늄 파일의 표면 결함 및 단면 형태가 반복응력 하에서 피로 파절에 미치는 영향 (EFFECT OF SURFACE DEFECTS AND CROSS-SECTIONAL CONFIGURATION ON THE FATIGUE FRACTURE OF NITI ROTARY FILES UNDER CYCLIC LOADING)

  • 신유미;김의성;김광만;금기연
    • Restorative Dentistry and Endodontics
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    • 제29권3호
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    • pp.267-272
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    • 2004
  • The purpose of this in vitro study was to evaluate the effect of surface defects and cross-sectional configuration of NiTi rotary files on the fatigue life under cyclic loading. Three NiTi rotary files ($K3^{TM},{\;}ProFile^{\circledR},{\;}and{\;}HERO{\;}642^{\circledR}$) with #30/.04 taper were evaluated. Each rotary file was divided into 2 subgroups : control (no surface defects) and experimental group (artificial surface defects), A total of six groups of each 10 were tested. The NiTi rotary files were rotated at 300rpm using the apparatus which simulated curved canal (40 degree of curvature) until they fracture. The number of cycles to fracture was calculated and the fractured surfaces were observed with a scanning electron microscope. The data were analyzed statistically. The results showed that experimental groups with surface defects had lower number of cycles to fracture than control group but there was only a statistical significance between control and experimental group in the $K3^{TM}$ (p<0.05), There was no strong correlation between the cross-sectional configuration area and fracture resistance under experimental conditions. Several of fractured files demonstrated characteristic patterns of brittle fracture consistent with the propagation of pre-existing cracks. This data indicate that surface defects of NiTi rotary files may significantly decrease fatigue life and it may be one possible factor for early fracture of NiTi rotary files in clinical practice.

극한지용 고장력강의 평균 응력 삼축비 및 평균 정규 로드 파라메터를 고려한 3차원 파단 변형률 평면 개발: 제2부 파단 변형률 평면의 정식화 (Development of Three-Dimensional Fracture Strain Surface in Average Stress Triaxiaility and Average Normalized Lode Parameter Domain for Arctic High Tensile Steel: Part II Formulation of Fracture Strain Surface)

  • 정준모;박성주;김영훈
    • 한국해양공학회지
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    • 제29권6호
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    • pp.454-462
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    • 2015
  • An extended study was conducted on the fracture criterion by Choung et al. (2011; 2012) and Choung and Nam (2013), and the results are presented in two parts. The theoretical background of the fracture and the results of new experimental studies were reported in Part I, and three-dimensional fracture surface formulations and verifications are reported in Part II. How the corrected true stress can be processed from the extrapolated true stress is first introduced. Numerical simulations using the corrected true stress were conducted for pure shear, shear-tension, and pure compression tests. The numerical results perfectly coincided with test results, except for the pure shear simulations, where volume locking appeared to prevent a load reduction. The average stress triaxialities, average normalized lode parameters, and equivalent plastic strain at fracture initiation were extracted from numerical simulations to formulate a new three-dimensional fracture strain surface. A series of extra tests with asymmetric notch specimens was performed to check the validity of the newly developed fracture strain surface. Then, a new user-subroutine was developed to calculate and transfer the two fracture parameters to commercial finite element code. Simulation results based on the user-subroutine were in good agreement with the test results.

액상확산접합한 Ni기 단결정 초내열합금의 크리프 파단 및 피로특성 (Creep-Rupture and Fatigue Properties of Transient Liquid Phase Bonded Joints of Ni-Base Single Crystal Superalloy)

  • 김대업
    • Journal of Welding and Joining
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    • 제19권1호
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    • pp.82-87
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    • 2001
  • The creep-rupture and low cycle fatigue properties of transient liquid phase bonded joints of Ni-base single crystal superalloy, CMSX-2 was investigated using MBF-80 insert metal. The (100) orientation of bonded specimen was aligned perpendicular to the joint interface. CMSX-2 was bonded at 1523K for 1.8ks in vacuum, optimum bonding condition. The creep rupture strength and rupture lives of the joints were the almost identical to ones of the base metal. SEM observation of the fracture surfaces of joints after creep rupture test revealed that the fracture surfaces classified three types of region, ductile fracture surface, cleavage fracture surface and interfacial fracture surface. The low cycle fatigue properties of the joints were also the same level as those of base metal. The elongation and reduction of area values of joints were comparable to those of base metal while fell down on creep rupture condition of high temperature.

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표면 손상을 입은 적층판의 강도 예측 및 분석 (Prediction and Analysis of Fracture Strength for Surface Flawed Laminates)

  • 최덕현;황운봉
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 춘계학술발표대회 논문집
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    • pp.275-278
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    • 2004
  • In this paper, the fracture strength of the surface damaged laminates was predicted by applying the fracture strengths of the unflawed and flawed laminates. For prediction, the theoretical equation about the fracture strength of laminates was simplified applying classical laminate theory and was applied to the surface damaged laminates. Lagace's and Tsai's experimental data were used for verifying the theoretical equation. Moreover, to verify the theoretical prediction, an experiment was performed. Surface unflawed laminate and flawed laminates were fabricated and the experiments were made and these results were compared with theoretical predictions. The specimens' fiber direction was same to the tensile direction and the theoretical predictions and the experimental results were showed good agreement. Therefore, by this equation, the fracture strength of structures made of composites will be able to be predicted when the surface of the structures was damaged.

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계면처리와 스타칭이 복합적층판의 파괴거동에 미치는 영향 연구 (Study on the Effects of Surface Treatment and Stitching on the Fracture Behavior of Composite Laminates)

  • 홍순영;황운봉;박현철;한경섭
    • 대한기계학회논문집A
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    • 제20권3호
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    • pp.806-815
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    • 1996
  • The interlaminar fracture behavior of woven laminates under static and cyclic loadings has been studied using DCB(double cantilever beam) specimens. The effects of surface treatment and stiching on the fracture behavior of composite laminates are investigated experimentally. Fracture toughness has been improved by surface treatment because the surface treatment can change the fracture mechanism of laminates. SCB(stitched cantilever beam) model has been proposed to quantify the effect of through-thickness resinforcement(stiching) in improving the delamination crack growth resistance. Distributed loads which are transfered to through-thickness fibers can be calculated by the SCB model. And fracture energy increase due to the distributed load can be predicted by a power function of the distributed load. A new parameter agreed well proposed predict fatigue crack growth rate. The predictions using this parameter agreed well with the experimental data.

3차원 파단 변형률 평면을 이용한 비보강 원판의 펀칭 파단 시뮬레이션 (Punching Fracture Simulations of Circular Unstiffened Steel Plates using Three-dimensional Fracture Surface)

  • 박성주;이강수;정준모
    • 한국해양공학회지
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    • 제30권6호
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    • pp.474-483
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    • 2016
  • Accidental events such as collisions, groundings, and hydrocarbon explosions in marine structures can cause catastrophic damage. Thus, it is extremely important to predict the extent of such damage, which determines the total amount of oil spills and the residual hull girder strength. Punching fracture tests were conducted by Choung (2009b), where various sizes of indenters and circular unstiffened steel plates with different thicknesses were used to quasi-statically realize damage extents. A three-dimensional fracture strain surface was developed based on a reference (Choung et al., 2015b), where the average stress triaxiality and average normalized Lode angle were used as the parameters governing the fracture of ductile steels. In this study, new numerical analyses were performed using very fine axisymmetric elements in combination with an Abaqus user-subroutine to implement the three-dimensional fracture strain surface. Conventional numerical analyses were also conducted for the tests to identify the best fit fracture strain values by changing the fracture strains. Based on the phenomenon of the average normalized Lode angle starting out positive and then becoming slightly negative, it was inferred that the shear stress primarily dominates in determining the fractures locations, with a partial contribution from the compressive stress. It should be stated that the three-dimensional fracture surface effectively predicted at least the shear stress-dominant fracture behavior of a mild steel.

열가소성 폴리우레탄 (TPU)/고무 블렌드의 마찰에 의한 표면 파괴 거동 (A Study on Friction-induced Surface Fracture Behaviors of Thermoplastic Polyurethane (TPU)/Rubber Blends)

  • 전준하;박상민;엄기용;배종우
    • 접착 및 계면
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    • 제14권3호
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    • pp.121-127
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    • 2013
  • 본 연구에서는 열가소성 폴리우레탄(TPU)과 EPDM, NBR 및 BR을 용융 블렌딩하여 TPU/Rubber 블렌드 필름을 제조하고 이들의 조성이 마찰시 표면 파괴와의 관계를 연구하였다. TPU/EPDM과 TPU/BR 블렌드의 마찰시 표면 파괴 특성이 개선되었으며 특히 BR이 우수하였다. 또한, TPU/BR 블렌드에서 BR의 함량이 10 wt% 이상 투입될 때 표면 파괴 및 마킹 특성이 개선되었다. Scanning electron microscopy (SEM) 분석으로부터 BR 함량이 증가할수록 연질상의 증가로 인한 표면 파괴 및 마킹 특성의 개선으로 추정할 수 있었다.