• Title/Summary/Keyword: surface cracking

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CRYOGENIC AND ELEVATED TEMPERATURE CYCLING OF CARBON/POLYMER COMPOSITES (탄소/고분자 복합재료의 극저온-고온 싸이클링)

  • Yeh, Byung-Hahn;Won, Yong-Gu
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.38-42
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    • 2002
  • An apparatus was developed to repetitively apply a $-196^{\circ}C$ thermal load to coupon-sized mechanical test specimens. Using this device, IM7/5250-4 (carbon / bismaleimide) cross-ply and quasi-isotropic laminates were submerged in liquid nitrogen ($LN_2$) 400 times. Ply-by-ply micro-crack density, laminate modulus, and laminate strength were measured as a function of thermal cycles. Quasi-isotropic samples of IM7/977-3 (carbon / epoxy) composite were also manually cycled between liquid nitrogen and an oven set at $120^{\circ}C$ for 130 cycles to determine whether including elevated temperature in the thermal cycle significantly altered the degree or location of micro-cracking. In response to thermal cycling, both materials micro-cracked extensively in the surface plies fellowed by sparse cracking of the inner plies. The tensile modulus of the IM7/5250-4 specimens was unaffected by thermal cycling, but the tensile strength of two of the lay-ups decreased by as much as 8.5%.

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CRYOGENIC AND ELEVATED TEMPERATURE CYCLING OF CARBON / POLYMER COMPOSITES FOR RESUABLE LAUNCH VEHICLE CRYOGENIC TANKS (왕복선 연료탱크 적용을 위한 탄소/고분자 복합재료의 극저온-고온 싸이클링)

  • 예병한;원용구
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.05a
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    • pp.151-155
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    • 2003
  • An apparatus was developed to repetitively apply a -196 $^{\circ}C$ thermal load to coupon-sized mechanical test specimens. Using this device, IM7/5250-4 (carbon / bismaleimide) cross-ply and quasi-isotropic laminates were submerged in liquid nitrogen (L$N_2$) 400 times. Ply-by-Ply micro-crack density, laminate modulus, and laminate strength were measured as a function of thermal cycles. Quasi-isotropic samples of IM7/977-3 (carbon / epoxy) composite were also manually cycled between liquid nitrogen and an oven set at 120 $^{\circ}C$ for 130 cycles to determine whether including elevated temperature in the thermal cycle significantly altered the degree or location of micro-cracking. In response to thermal cycling, both materials micro-cracked extensively in the surface plies followed by sparse cracking of the inner plies. The tensile modulus of the IM7/5250-4 specimens was unaffected by thermal cycling, but the tensile strength of two of the lay-ups decreased by as much as 8.5 %.

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A Study of the Detection for Underclad Cracks of Nuclear Pressure Vessel (원자력 압력용기의 피복하부 결함검출에 대한 고찰)

  • Park, C.S.;Ahn, H.S.;Park, J.H.;Park, K.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.9 no.2
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    • pp.42-49
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    • 1989
  • It has not been performed to inspect the underclad cracking in Korea nuclear plant since there is no Code Requirements for inspection. However, underclad cracks in nuclear pressure vessels were reported firstly in 1970. The objection of this study is to be established the ultrasonic inspection techniques for underclad cracking. The ultrasonic inspection of bimetalic stainless steel weld is very difficult by high attenuation and multiple scattering at weld surface and weld/base metal interface. The various inspection methods using $70^{\circ}$ refracted longitudinal wave, 50/70 tandem transducer, $45^{\circ}\;and\;60^{\circ}$ single shear wave are compared. Experiments on limited specimens applied same condition to nuclear pressure vessels shows that $70^{\circ}$ refracted longitudinal wave method is the best one for the detection of underclad cracks. 50/70 tandem transducer using SPOT(Satellite Pulse Observation Technique) is more effective for underclad crack sizing than other sizing methods.

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The Case Study of High Strength Bolt Cadmium Embrittlement Failure (고강도 볼트 카드늄 취성파괴 사례연구)

  • Yoon, Young-In;Park, Chan-Wook;Sohn, Kyung-Suk
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.244-249
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    • 2008
  • It happened a failure on special bolt which supported main landing gear actuator up-lock rod of 00 aircraft. Fracture was occurred at end of center drilled hole and thread machined on bolt. Metallographic, fractographic, and other characteristics of embrittlement analysis and experiments carried out on the failed bolt to find out the reason. Bolt surface was cadmium electroplated(EP) to give lubrication and provide excellent corrosion resistance. Resultly, Bolt was failed due to cadmium embrittlement occurred during baking treatment as well as center drilled hole. for the failure that are relevant to failure analysis and prevention. For their successful functional application, cadmium EP bolts require proper and adequate baking treatment after electroplating, and is complete with no center drilled hole

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Fracture Mechanics Analysis of the Steam Generator Tube after Shot Peeing (숏피닝 증기 발생기 전열관의 파괴역학적 해석)

  • Shin, Kyu-In;Park, Jai-Hak;Jhung, Myung-Jo;Choi, Young-Hwan
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1180-1185
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    • 2003
  • One of the main degradation of steam generator tubes is stress corrosion cracking induced by residual stress. The resulting damages can cause tube bursting or leakage of the primary water which contained radioactivity. Primary water stress corrosion crack occurs at the location of tube/tubesheet hard rolled transition zone. In order to investigate the effect of shot peening on stress corrosion cracking, stress intensity factors are calculated for the crack which is located in the induced residual stress field.

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Mechanics Evaluations of Stress Corrosion Cracking for Dissimilar Welds in Nuclear Piping System (원자력 배관 이종금속 용접부 웅력부식균열의 역학적 평가)

  • Park, Jun-Su;Na, Bok-Gyun;Kim, In-Yong
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.38-40
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    • 2005
  • Fracture mechanics evaluation of stress corrosion cracking (SCC) in the dissimilar metal weld (DMW) for the nuclear piping system is performed; simulating the transition joint of the ferritic nozzle to austenitic safe-end fabricated with the Inconel Alloy A82/182 buttering and welds. Residual stresses in the DMW are computed by the finite element (FE) analyses Then, to investigate the SCC in the weld root under the combined residual and system operation stresses, the fracture mechanics parameters for a semi-elliptical surface crack are evaluated using the finite element alternating method (FEAM). As a result, it is found that the effect of weld residual stresses on the crack-driving forces is dominant, as high as three times or more than the operation stresses.

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Fatigue damage detection of CFRP using the electrical resistance change method

  • Todoroki, Akira;Mizutani, Yoshihiro;Suzuki, Yoshiro;Haruyama, Daichi
    • International Journal of Aeronautical and Space Sciences
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    • v.14 no.4
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    • pp.350-355
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    • 2013
  • Electrical resistance change measurements were performed, to detect fatigue damage of a quasi-isotropic CFRP and cross-ply CFRP laminates. A four-probe method was used to measure the exact electrical resistance change. A three-probe method was used to measure the electrical contact resistance change, during long cyclic loading. The specimen side surface was observed using a video-microscope to detect damage. The measured electrical resistance changes were compared with the observed damage. The results of this study show that the electrical resistance increase of the quasi-isotropic laminate was caused by a delamination crack between ${\pm}45^{\circ}$ plies. Matrix cracking caused a small electrical resistance increase of the cross-ply laminate, but the decreased electrical resistance caused by the shear-plastic deformation impedes matrix-cracking detection.

A Method of Residual Stress Improvement by Plastic Deformation in the Pipe Welding Zone (소성변형에 의한 배관 용접부의 잔류응력 개선 방법)

  • Choi, Sang-Hoon;Wang, Ji-Nam
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.25 no.10
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    • pp.568-572
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    • 2013
  • The main components, such as a reactor vessel, in commercial nuclear power plants have been welded to pipes with dissimilar metal in which Primary Water Corrosion Cracking (PWSCC) has been occurred. PWSCC has become a worldwide issue recently. This paper addresses the results of experimental and numerical analysis to prevent PWSCC by changing the stress profile that is tensile stress to compressive stress at interesting regions with plastic deformation generated by mechanical pressure. Based on the results of experimental and numerical analysis with a 6 inch pipe and dissimilar metal welded pipes, compressive stress 68~206 Mpa is generated at all locations of inner surface in the heat affected zone.

Direct Tensile Test of GFRP Bar Reinforced Concrete Prisms

  • Choi Dong-Uk;Lee Chang-Ho;Ha Sang-Su
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05a
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    • pp.323-326
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    • 2005
  • Uniaxial tension test of Glass Fiber Reinforced Polymer (GFRP) bar reinforced concrete prisms was performed. The objective was to investigate the adequate cover thickness of the GFRP rebars. The tension stiffening effect of GFRP bar reinforced concrete was also studied. The test variables included rebar types (conventional steel rebar and two different GFRP rebars) and cover thicknesses (five different cover thicknesses ranging between 1-3db). Normal strength concrete was used. Cracking patterns on concrete surface and cracking loads were careful1y observed during the direct tensile test. The test results indicated that the adequate cover thickness of the GFRP rebars may even be larger than that of the steel rebars and that the cover thickness of 2db commonly specified for the GFRP rebars may not be large enough. The tension stiffening effect of the GFRP rebars was also quantified and documented from the test results.

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FEM Analysis of Effect of Shot Peening for Stress Corrosion Cracking at Welded Part (용접부 응력부식균열 방지를 위한 쇼트피닝 효과의 유한요소 해석)

  • NAM KI-Woo;AHN SEOK-WHAN
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.11a
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    • pp.239-241
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    • 2004
  • Stress intensity factor of semi-circular crack front was calculated by FEM, and also allowable crack size which doesn‘t break out the fracture by SCC in residual stress field of STS materials. Allowable crack size was increased with compressive residual stress provided by shot peening on material surface, and with magnitude of compressive residual stress for depth direction.

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