• Title/Summary/Keyword: surface Roughness

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Characteristics of Roughness of Inclined Surface Fabricated by Various Rapid Prototyping Processes (여러 가지 쾌속조형 방식의 경사면 거칠기 특성)

  • Kim, Gi-Dae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.48-54
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    • 2007
  • Surface of rapid prototype has inevitably stair-stepping error, which is attributed to the continuous building process of 2 dimensional area. In this study, rounded edge model was established to estimate the roughness of inclined surface which has stair-stepping error. To investigate the roughness of rapid prototypes, specimens that have various surface inclinations were manufactured by various types of RP machines. As the surface inclination increased, the roughness of the specimens manufactured by SL, FDM, or LOM process decreased, which coincides with the simulation results. However, surface roughness of 3DP specimen was almost independent of the inclination. Furthermore, as the angle of surface increased, roughness of poly-jet specimen also increased, which is attributed to the frictional behavior between writing head and scanned area.

A Study on the Surface Roughness & Bending Strength for Zirconia Ceramic Grinding (지르코니아 세라믹 연삭시 표면조도와 굽힘강도에 관한 연구)

  • Ha, Sang-Baek;Choi, Hwan;Lee, Jong-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.5
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    • pp.131-136
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    • 2000
  • This paper is concerned with the surface roughness and the bending strength of ground workpiece in ZrO2 ceramic grinding. Surface roughness was measured with surface tracer and bending strength value was obtained by three-point bending test on machining center using tool dynamometer. Grinding experiments were carried out to examine the effects of grinding conditions including diamond mesh size, table speed, and depth of cut on ground surface roughness. The correlation between surface roughness and bending strength was also inspected. The experimental results indicate that the rougher surface is produced as the mesh size of diamond wheel is reduced and table speed is increased, but surface roughness is not affected by depth of cut. The values of bending strength decrease as the values of Ra, Rmax and Ku increase.

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A Study on the Surface Roughness & Bending Strength for Zirconia Ceramic Grinding (질코니아 세라믹 연삭시 표면조도와 굽힘강도에 관한 연구)

  • 하상백
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.465-470
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    • 2000
  • This paper is concerned with the surface roughness and the bending strength of ground workpiece in ZrO2 ceramic grinding. Surface roughness was measured with surface tracer and bending strength value was obtained by three-point bending test on machining center using tool dynamometer. Grinding experiments were carried out to examine the effects of grinding conditions including diamond mesh size, table speed, and depth of cut on ground surface roughness. The correlation between surface roughness and bending strength was also inspected. The experimental results indicate that the rougher surface was produced as the mesh size of diamond wheel is reduced and table speed is increased, but surface roughness is not affected by depth of cut. The values of bending strength decrease as the values of Ra, Rmax and Ku increase.

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Effects of Surface Roughness on Evaporation Cooling of Single Water Droplet in Radiative Fields (복사장 내에서 충돌면의 표면조도가 단일액적 증발냉각에 미치는 영향)

  • 유갑종;박철우;장충선
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.5
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    • pp.467-474
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    • 2004
  • This paper presents the results of an experimental investigation for the effect of radiant heat on the evaporation cooling of water droplet in the process of fire extinguishing. The experiments are mainly focused on the surface temperature, the surface roughness and the droplet diameter. The range of surface temperature is T$_{s}$ =80-14$0^{\circ}C$, surface roughness is R$_{a}$=0.08-0.64 ${\mu}{\textrm}{m}$ and the droplet diameter is $\Phi$=3.0 mm in the radiation. The results show that the evaporation time is shorter for the larger surface roughness and the volume of droplet increased when the surface roughness is 0.64 ${\mu}{\textrm}{m}$ at the surface temperature 127$^{\circ}C$. When the surface roughness is 0.64 ${\mu}{\textrm}{m}$, the heat flux is larger than the surface roughness is 0.08 ${\mu}{\textrm}{m}$ at the surface temperature 81$^{\circ}C$.>.>.

EFFECTS OF VARIOUS SURFACE TREATMENTS FOR TITANIUM ON SURFACE MICRO ROUGHNESS, STATIC WETTABILITY, FIBRONECTIN ADSORPTION (표면 처리 방법에 따른 타이타늄의 미세 표면 거칠기, 표면 젖음성, fibronectin 흡착량에 미치는 영향)

  • Shin Hwa-Sub;Kim Young-Su;Shin Sang-Wan
    • The Journal of Korean Academy of Prosthodontics
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    • v.44 no.4
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    • pp.443-454
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    • 2006
  • Purpose: This study aims to get the fundamental data which is necessary to the development direction of implant surface treatment hereafter, based on the understanding the surface structure and properties of titanium which is suitable for the absorption of initial tissue fluid by researching effects of additional surface treatments fir sandblasted with large git and acid-etched(SLA) titanium on surface micro-roughness, static wettability, fibronectin adsorption Materials and Method: In the Control groups, the commercial pure titanium disks which is 10mm in diameter and 2mm in thickness were treated with HCI after sandblasting with 50$\mu$m $Al_2O_3$. The experiment groups were made an experiment each by being treated with 1) 22.5% nitric acid according to SLA+ASTM F86 protocol, 2) SLA+30% peroxide, 3) SLA+NaOH, 4) SLA+ Oxalic acid, and 5) SLA+600$^{\circ}C$ heating. In each group, the value of Ra and RMS which are the gauges of surface roughness was measured, surface wettability was measured by analyzing with Sessile drop method, and fibronectin adsorption was measured with immunological assay. The significance of each group was verified by (SPSS, ver.10.0 SPSS Inc.) Kruskal-Wallis Test. (α=0.05) And the correlation significance between Surface micro-roughness and surface wettability. surface roughness and fibronectin adsorption, and surface wettability and fibronectin adsorption was tested by Spearman's correlation analysis. Result: All measure groups showed the significant differences in surface micro-roughness, surface wettability, and fibronectin adsorption. (p<0.05) There was no significance in correlation among the surface micro-roughness, surface wettability, and fibronectin adsorption. (p>0.05) Conclusion: Surface micro-roughness and surface wettability rarely affected the absorption of initial tissue fluid on the surface of titanium.

The Improvement of Surface Roughness of Poly-$Si_{1-x}Ge_x$Thin Film Using Ar Plasma Treatment (아르곤 플라즈마처리에 의한 다결정 $Si_{1-x}Ge_x$박막의 표면거칠기 개선)

  • 이승호;소명기
    • Journal of the Korean Ceramic Society
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    • v.34 no.11
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    • pp.1121-1128
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    • 1997
  • In this study, the Ar plasma treatment was used to improve the surface roughness of Poly-Si1-xGex thin film deposited by RTCVD. The surface roughness and the resistivity of Si1-xGex thin film were investigated with variation of Ar plasma treatment parameters (electrode distance, working pressure, time, substrate temperature and R.F power). When the Ar plasma treatment was used, the cluster size decreased by the surface etching effect due to the increasing surface collision energy of particles (ion, neutral atom) in plasma under the conditions of decreasing electrode distance and increasing pressure, time, temperature, and R. F power. Although the surface roughness value decreased by the reduction of the cluster size due to surface etching effect, however, the resistivity increased. This may be due to the surface damage caused by the increasing surface collision energy. It was concluded that the surface roughness could be improved by the Ar plasma treatment, while the resistivity was increased by the surface damage on the substrate.

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Evaporation Cooling of Droplet due to Surface Roughness under Radiative Heat Input Condition (복사가열조건에서 표면 거칠기에 따른 액적의 증발 냉각)

  • Bang Chang-Hoon;Kwon Jin-Sun;Yea Yong-Taeg
    • Journal of the Korean Society of Safety
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    • v.19 no.3 s.67
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    • pp.14-19
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    • 2004
  • The objective of the present work is to examine evaporation cooling of droplet due to surface roughness under radiative heat input condition. The surface temperatures varied from $80\~160^{\circ}C$ on aluminum alloy (AL 2024) and surface roughness was $0.18{\mu}m,\;1.36{\mu}m$. The results are as follows; Regardless of surface roughness under radiative heat input condition, as droplet diameter is larger, the in-depth temperature of solid decreases and evaporation time increases. In the case of $0.18{\mu}m\;and\;1.36{\mu}m$ of surface roughness, the larger the surface roughness is, the less the evaporation time is and the larger the temperature within the solid is. In the case of $Ra=0.18{\mu}m$ evaporation time and time averaged heat flux for radiative heat input case is shorter than for the conductive case.

Analysis of Working Factors for Improvement of Surface Roughness on High Speed End-Milling (엔드밀 고속 가공시 표면정도 향상을 위한 가공인자의 영향 분석)

  • 배효준;박흥식
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.52-59
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    • 2004
  • Recently the high speed end-milling processing is demanded the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. The working factors of high speed end-milling has an effect on surface roughness of cutting surface. Therefore this study was carried out to analyze the working factors to get the optimum surface roughness by design of experiment. From this study, surface roughness have an much effect according to priority on distance of cut, feed rate, revolution of spindle and depth of cut. By design of experiment, it is effectively represented shape characteristics of surface roughness in high speed end-milling. And determination($R^2$) coefficient of regression equation had a satisfactory reliability of 76.3% and regression equation of surface roughness is made by regression analysis.

An effect of load on surface roughness in surface rolling (표면 로울링시 가압력이 표면 조도에 미치는 영향)

  • 강명순;김희남
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.6
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    • pp.935-944
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    • 1987
  • The surface rolling, one of the plastic working processes, provides good surface roughness with the reduction of diameter and the increase of surface hardness. In this study three Nachi 6000ZZ bearing were used for surface rolling on ductile cast iron. The results obtained are as follows; (1) The good surface roughness can be obtained with roller surface radius of curvature of 24mm after the 2nd rolling. (2) The surface roughness of ductile cast iron was 0.48.mu.mRmax by the contact pressure of 140kgf/mm$^{2}$ and surface hardness was Hv 395 with roller surface radius of curvature of 24mm after the 2nd rolling. (3) The reduction of specimen diameter of ductile cast iron were -12.8.mu.m due to rolling. (4) Within the diameter variation of -11.mu.m, surface roughness and surface hardness were increased, but at the range of exceeding -14.mu.m of the diameter variation the surface roughness became worse and the surface roughness became worse and the surface hardness was increased. (5) Dynamic contact area was about 25% to 30% of static contact area. The calculated contact pressure showed a good agreement with the experimental contact pressure.

A Study on the EDT Characteristics of TM Work Roll and Variation of Strip Surface Roughness

  • Kim, Soon-Kyung;Moon-Kyung, Kim
    • KSTLE International Journal
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    • v.2 no.2
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    • pp.133-137
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    • 2001
  • This paper investigates the correlation between strip surface roughness and the surface of the work roll. As the actual temper mill(TM) is used, this data will be adopted to another actual temper mill for the application and operation of this experiment. Conclusions are as follows: Electro-discharge texturing(EDT) roll has homogeneous roughness distribution and shape, and also a sinuous peak surface and the life is 2 times longer than that of shot blast texturing(SBT) method. And the higher surface roughness of work roll, the more time is necessary at the EDT method. In the SBT method without the correlation of roughness, but impeller rotation speed with an uncontrollable peak count. The roughness of SBT roll is irregularity compared to that of EDT roll because the work roll roughness is transferred to the strip which was temper rolled, and produces a more desirable image and greater clarity to the color painted steel sheet.

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