• Title/Summary/Keyword: structural design sheets

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A Study on GMA Welding Automation of STS301L Joint using Design of Experiment (실험계획법을 이용한 STS301L 이음재의 GMA 용접 자동화에 관한 연구)

  • Baek, Seung-Yeb;Sohn, Il-Seon
    • Journal of Welding and Joining
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    • v.28 no.4
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    • pp.49-54
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    • 2010
  • Stainless steel sheets are widely used as the structural material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the GMAW (gas metal arc welding). For fatigue design of GMA welded joints such as fillet and plug, ring type joint, it is important to obtain optimum design factor information on GMA welded joints. in this paper, analysis approach for fatigue test using design of experiment are evaluated optimum factor in GMA welded joint type and geometrical parameters of materials. Using these results, that factors applied to fundamental information for fatigue design.

Structural Design of Composite Blade and Tower for Small Wind Turbine System

  • Jang, Mingi;Lee, Sanggyu;Park, Gwanmun;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • v.2 no.1
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    • pp.38-42
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    • 2015
  • This work is to propose a structural design and analysis procedure for development of the low noise 1kW class small wind turbine system which will be applicable to relatively low speed region like Korea and for the domestic use. The proposed structural configuration has a sandwich composite structure with the E-glass/Epoxy face sheets and the Urethane foam core for lightness, structural stability, low manufacturing cost and easy manufacturing process. Structural analysis including load cases, stress, deformation, buckling, vibration and fatigue life was performed using the Finite Element Method, the load spectrum analysis and Miner rule. In order to evaluate the designed structure, the structural test was carried out and its test results were compared with the estimated results. Moreover Investigation on structural safety of tower was verified through structural analysis by FEM.

Optimal design of a lightweight composite sandwich plate used for airplane containers

  • Al-Fatlawi, Alaa;Jarmai, Karoly;Kovacs, Gyorgy
    • Structural Engineering and Mechanics
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    • v.78 no.5
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    • pp.611-622
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    • 2021
  • Composite material-due to low density-causes weight savings, which results in lower fuel consumption of transport vehicles. The aim of the research was to change the existing base-plate of the aluminum airplane container with the composite sandwich plate in order to reduce the weight of the containers of cargo aircrafts. The newly constructed sandwich plate consists of aluminum honeycomb core and composite face-sheets. The face-sheets consist of glass or carbon or hybrid fiber layers. The orientations of the fibers in the face-sheets were 0°, 90° and ±45°. Multi-objective optimization method was elaborated for the newly constructed sandwich plates. Based on the design aim, the importance of the objective functions (weight and cost of sandwich plates) was the same (50%). During the optimization nine design constraints were considered: stiffness, deflection, facing stress, core shear stress, skin stress, plate buckling, shear crimping, skin wrinkling, intracell buckling. The design variables were core thickness and number of layers of the face-sheets. During the optimization both the Weighted Normalized Method of the Excel Solver and the Genetic Algorithm Solver of Matlab software were applied. The mechanical properties of composite face-sheets were calculated by Laminator software according to the Classical Lamination Plate Theory and Tsai-Hill failure criteria. The main added-value of the study is that the multi-objective optimization method was elaborated for the newly constructed sandwich structures. It was confirmed that the optimal new composite sandwich construction-due to weight savings and lower fuel consumption of cargo aircrafts - is more advantageous than conventional all-aluminum container.

A Study on Fatigue Design for Fillet Welded faint of STS301L (STS301L 필렛 용접이음재의 피로설계에 관한 연구)

  • Baek, Seung-Yeop;Bae, Dong-Ho
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.29-31
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    • 2006
  • Stainless steel sheets are widely used as the structural material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. For fatigue design of gas welded joints such as fillet and plug type joint, it is necessary to obtain design information on stress distribution at the weldment as well as fatigue strength of gas welded joints. And also, the influence of the geometrical parameters of gas welded joints on stress distribution and fatigue strength must be evaluated. the ${\Delta}P-N_f$ curves were obtained by fatigue tests. Using these results, ${\Delta}P-N_f$ curves were rearranged in the ${\sigma}-N_f$ relation with the maximum stress at the edge of fillet welded joint.

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A Study on Fatigue Design for Welded Joint of STS301L (STS301L 용접종류별 이음재의 피로설계에 관한 연구)

  • Baek, Seung-Yeb
    • Journal of Welding and Joining
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    • v.28 no.3
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    • pp.86-91
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    • 2010
  • Stainless steel sheets are widely used as the structural material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. For fatigue design of gas welded joints such as fillet and plug type joint, it is necessary to obtain design information on stress distribution at the weldment as well as fatigue strength of gas welded joints. And also, the influence of the geometrical parameters of gas welded joints on stress distribution and fatigue strength must be evaluated. the ${\Delta}P-N_f$ curves were obtained by fatigue tests. Using these results, ${\Delta}P-N_f$ curves were rearranged in the ${\Delta}{\sigma}-N_f$ relation with the maximum stress at the edge of fillet welded joint.

A Study on Fatigue Design for Welded Joint of STS301L (STS301L 용접이음재의 피로설계에 관한 연구)

  • Baek, Seung-Yeb
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.4
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    • pp.127-131
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    • 2010
  • Stainless steel sheets are widely used as the structural material for the railroad cars and the commercial vehicles. These kinds of structures used stainless steel sheets are commonly fabricated by using the gas welding. For fatigue design of gas welded joints such as fillet and plug type joint, it is necessary to obtain design information on stress distribution at the weldment as well as fatigue strength of gas welded joints. And also, the influence of the geometrical parameters of gas welded joints on stress distribution and fatigue strength must be evaluated. Thus, in this paper, ${\Delta}P-N_f$ curves were obtained by fatigue tests. Using these results, ${\Delta}P-N_f$ curves were rearranged in the. ${\Delta}{\sigma}-N_f$ relation with the hot spot stresses at the gas welded joints.

Development of Web-based Retaining wall Design support system using XML (XML을 활용한 웹기반 콘크리트 옹벽설계 자동화 시스템 개발)

  • 노병철;김정훈;최상릉;엄준식;양은익;엄주광
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.152-155
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    • 2003
  • The design process of concrete retaining walls includes multiple procedures such as structural analysis, member design, the production of calculation sheets, CAD, and itemized statements of Quantities and costs. The objective of this study is to develope an integrated design system that includes all the steps needed for concrete retaining wall design, and as a result, to improve the quality and efficiency of the design process. In this study, the design steps are divided into structural modules and database, and each module and database is systematically combined for the complete design process. The developed design system is based on Web environment. Therefore it can be used in real time and reduces the design work time and space.

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Development of Web-based RC Slab Design support system (WEB을 기반으로한 RC 슬래브설계 자동화 시스템 개발)

  • Lee Jin Wook;Lho Byeong Cheol;Kim Jeong hoon;Choi Sang Reung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.369-372
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    • 2004
  • The design process of RC Slab includes multiple procedures such as structural analysis, member design, the production of calculation sheets, CAD, and itemized statements of quantities. The objective of this study is to develope an integrated design system that includes all the steps needed for RC Slab design, and as a result, to improve the quality and efficiency of the design process. In this study, the design steps are divided into structural modules and database, and each module and database is systematically combined for the complete design process. The developed design system is based on Web environment. Therefore it can be used in real time and reduces the design work time and space.

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Paradigm Shift of Global Market and Pattern of Technology Innovation for Automotive Steel Sheets (자동차용 강판시장의 글로벌 패러다임 변화 및 기술혁신 패턴)

  • Jung, Kyung-Hee
    • Journal of Korean Institute of Industrial Engineers
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    • v.25 no.4
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    • pp.476-489
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    • 1999
  • This paper is concerned with the deployment of core technologies for automotive steel sheets, based on the structural change of global market. The main tasks of automotive industry are to ensure the energy consumption, environmental regulations, and driving safety. With social and legal requirements, this study analyzes the market creation processes with technological innovations for hot rolled, cold rolled and galvanized steel sheets during the 20th century. It has been proven that the leading country in the steel industry was also that in the automotive. The purchaser-supplier relations of sheet materials are then patternized in the regional markets of the United States and Japan, who share nearly 50% of market in the world. According to the paradigm shift of globalization, the balance of power in Porter's 5 forces has been moved to the buyers', and both industries pursue Win-Win strategies such as the PNGV(Partnership for a New Generation of Vehicles ) and design-in system with the competition.

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Structural Performance Evaluation of Reinforced Concrete Beams with Externally Bonded FRP Sheets (RC 구조물에 적용된 부착식 휨보강공법의 보강성능 평가)

  • Hong, Geon-Ho;Shin, Yeong-Soo
    • Journal of the Korea Concrete Institute
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    • v.15 no.1
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    • pp.78-86
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    • 2003
  • Reinforced concrete beams are often retrofitted with various FRP composite sheets. This paper is focused on the comparison of structural performance of various FRP sheets and proposal of the retrofitting design formula. Effects of the FRP kinds(AFRP, GFRP, CFRP) and the reinforcing steel ratio on behavior of the retrofitting beams are tested and analyzed with particular emphasis on the maximum load capacity, stiffness, and ductility. The experimental work included 4 point flexural testing of 3.2m span reinforced concrete beams with bonded external reinforcements. The results show that the difference of FRP kinds is not large and the flexural load capacity is mainly affected by stiffness of the retrofitting materials. This paper also proposes the design formula on the retrofitting reinforced concrete flexural members and checks with this experimantal work and previous research results.