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Binder Wrap Analysis considering Gravity, Contact and Friction (접촉과 마찰을 고려한 바인더 랩의 유한 요소 해석)

  • 유동진;이종민;전기찬
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.06a
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    • pp.87-95
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    • 1996
  • The stamping process consists of two stages : First, the blank is held by the blank holder and then it is further formed into the die cavity by punch stroke. In actual stamping process, the accurate prediction of binder wrap is an indispensable step in sheet metal forming analysis because the initial plastic buckling induced by improper die design is directly related with fatal defect at the final stage. In the present work, an approach including the gravity effect of blank material and proper consideration of contact and friction is proposed. Computations are carried out for some actual auto-body parts using 3D FEM code to investigate the validity of the proposed methodology. Comparisons with experimental results show that the suggested scheme can be effectively applied to the precise prediction of binder wrap for arbitrarily curved die faces in which gravity and contact effect must be taken into account.

Online Digit Recognition using Start and End Point

  • Shim, Jae-chang;Ansari, Md Israfil
    • Journal of Multimedia Information System
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    • v.4 no.1
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    • pp.39-42
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    • 2017
  • Communication between human and machine is having been researched from last few decades and still it's a challenging task because human behavior is unpredictable. When it comes on handwritten digits almost each human has their own writing style. Handwritten digit recognition plays an important role, especially in the courtesy amounts on bank checks, postal code on mail address etc. In our study, we proposed an efficient feature extraction system for recognizing single digit number drawn by mouse or by a finger on a screen. Our proposed method combines basic image processing and reading the strokes of a line drawn. It is very simple and easy to implement in various platform as compare to the system which required high system configuration. This system has been designed, implemented, and tested successfully.

A Study On the $Conform^{TM}$ Process of Al 1100 Alloy (Al 1100 합금의 $Conform^{TM}$ 공정에 관한 연구)

  • Kim, S.H.;Han, S.S.;Han, C.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.329-332
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    • 2006
  • $Conform^{TM}$, a continuous extrusion forming process can produce a variety of very long extruded products such as aluminum alloyed wires, strips and profiles, hollow sectioned tubes, coated wires used in the current forming industry. This process has some advantages like as superiority of pre-heating free, availability of high extrusion ratio and continuous forming without stroke limit. But it is still difficult to analyze the realistic model of the process. In this study the analysis using two-dimensional model of $Conform^{TM}$ process together with several parametric investigations on the heat transfer are carried out by FEA code DEFORM $^{TM}2D$. In spite of simple model the results of analysis shows a good guidance to design the real process.

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Numerical Simulation of Flow-Induced Birefringence in Injection/Compression Molding (사출압축성형에서의 유동에 의한 복굴절 해석)

  • Lee H.-S.;Isayev A.I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.65-69
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    • 2004
  • A computer code was developed to simulate the filling stage of the injection/compression molding process by a finite element method. The constitutive equation used here was the compressible Leonov model. The PVT relationship was assumed to follow the Tait equation. The flow-induced birefringence was related to the calculated flow stresses through the linear stress-optical law. Simulations of a disk part under different processing conditions including the variation of compression stroke and compression speed were carried out to understand their effects on flow-induced birefringence. The simulated results were also compared with those by conventional injection molding and with experimental data from literature.

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Numerical analysis on the material flow in stepped rod forming (단붙이 로드의 성형에서 소재유동에 관한 해석)

  • Go, Byung-Du;Gang, Dong-Myung;Lee, Ha-Sung
    • Design & Manufacturing
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    • v.2 no.2
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    • pp.43-47
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    • 2008
  • This paper is concerned with the analysis of material flow characteristics of stepped rod forming. The analysis in this paper concentrated on the evaluation of the design parameters for deformation patterns of tube forming, load characteristics, extruded length, and die pressure. The design factors such as punch nose radius, die corner radius, friction factor, and punch face angle are involved in the simulation. The stepped rod forming is analyzed by using a commercial finite element code. This simulation makes use of stepped rod material and punch geometry on the basis of punch geometry recommended by International Cold Forging Group. As radius ratio is large, forming load was reduced but extruded length ratio was increased.

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A Study on the Formability Factors of Sheet Metal in Deep Drawing of Square Cup by FEM (유한요소법에 의한 정사각컵 디프드로잉 성형에 미치는 성형인자에 관한 연구)

  • 이명섭;황종관;강대민
    • Journal of Ocean Engineering and Technology
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    • v.14 no.4
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    • pp.86-91
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    • 2000
  • Numerical simulation of sheet metal forming for panels as other components has wide acceptance in the automotive industry. Therefore this paper was focused in the drawability factors (which are friction coefficient , radius of die and punch ) on the square cup deep drawing by the explicit finite elements code $PAM-STAMP^{TM}$. The computed results are compared with the experimental results to show the validity of the analysis. In order to compare the simulation results with the experiment results and predict the effect of drawability factors, the relationships between punch load punch stroke, and the relationships between thickness strain and distance are used. According to this study, the results of simulation by using $PAM-STAMP^{TM}$ will give engineers good information to access the drawability of square drawing.

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The Inflow Characteristics of Fresh Air in the Combustion Chamber having the Radical Injector (라디칼 인젝터를 적용한 연소실의 신기유입특성에 관한 연구)

  • Park, Kweon-Ha;Jeon, Jae-Hyeuk
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.4
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    • pp.506-513
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    • 2008
  • The engine containing a radical injector has been studied to improve the performances of efficiency and to reduce the exhaust emissions recently. The engine is far different from general compression ignition engines or spark ignition engines for the concept of combustion process. The inflow characteristic from main chamber into radical chamber during compression stroke is important because the radical chamber must have enough fresh air to generate appropriate radicals. The numerical simulation is performed in each specific shape and the engine speed by using KIVA code. The result shows that the fresh air inflow from main chamber into the radical chamber is the best at 45 degree of the hole angle.

Development of Atomization Spraying System for Solvent-free Paint(I) - Flow Analysis of Hydraulic Actuator - (무용제 도료용 무화 분사시스템 개발(I) - 유압 엑츄에이터의 유동해석 -)

  • Kim, Dong-Keon;Kim, Bong-Hwan;Shin, Sun-Bin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.61-66
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    • 2011
  • The purpose of this paper is to design a hydraulic actuator to operate under high pressure conditions. The flow characteristics under design conditions of hydraulic actuator were numerically conducted by commercial fluid dynamic code(ANSYS CFX V11). The numerical analysis was performed by transient technique according to the variation of stroke times, which was changed from 0 to 1 second by interval of 0.01. Turbulence model, $k-\omega$ SST was selected to secure more accurate prediction of hydraulic oil flow. The ICEM-CFD 11 and CFXMesher, reliable grid generation software was also adapted to secure high quality grid necessary for the reliable analysis. According to the simulation results, the flow rate which was supplied to the hydraulic actuator was 30.4l/min. These results are in good agreement with design results within 3.5% error.

Numerical Analysis on Effects of Positioning and Height of the Contoured Endwall on the Three-Dimensional Flow in an Annular Turbine Nozzle Guide Vane Cascade (끝벽의 설치 위치 및 변형 높이에 따른 환형 터빈 노즐 안내깃 캐스케이드 내 3차원 유동에 미치는 영향에 관한 수치해석)

  • Lee, Wu-Sang;Kim, Dae-Hyun;Min, Jae-Hong;Chung, Jin-Taek
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3247-3252
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    • 2007
  • Endwall losses contribute significantly to the overall losses in modern turbomachinery, especially when aerodynamic airfoil load and pressure ratio are increased. Hence, reducing the extend and intensity of the secondary flow structures helps to enhance overall efficiency. From the large range of viable approaches, a promising combination positioning and height of endwall contouring was chosen. The objective of this study is to document the three-dimensional flow in a turbine cascade in terms of streamwise vorticity, total pressure loss distribution and static pressure distribution on the endwall and blade surface and to propose an appropriate positioning and height of the endwall contouring which show best secondary, overall loss reduction among the simulated endwall. The flow through the gas turbine were numerically analyzed using three dimensional Navier-Stroke equations with a commercial CFD code ANSYS CFX-10. The result shows that the overall loss is reduced near the flat endwall rather than contoured endwall, and the case of contoured endwall installed at 30% from leading edge with height of 25% for span showed best performance.

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An Experimental Study on Fracture Energy of Plain Concrete

  • Lee, Jaeha;Lopez, Maria M.
    • International Journal of Concrete Structures and Materials
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    • v.8 no.2
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    • pp.129-139
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    • 2014
  • In this study, the concrete fracture energy was obtained using the three point notched beam test method developed by Hillerborg et al. (Cem Concr Res 6(6):773-782, 1976). A total of 12 notched concrete beams were tested under two different loading conditions: constant stroke control and constant crack mouth opening displacement (CMOD) control. Despite individual fracture energies obtained from the two different loading conditions showing some variation, the average fracture energy from both loading conditions was very similar. Furthermore, the results obtained support the idea that a far tail constant "A" could change the true fracture energy by up to 11 %, if it is calculated using CMOD instead of LVDT. The far tail constant "A" is determined using a least squares fit onto a straight line according to Elices et al. (Mater Struct 25(148):212-218, 1992) and RILEM report (2007). It was also observed that the selection of the end point can produce variations of the true fracture energy. The end point indicates the point in the experiment at which to stop. An end point of 2 mm has been recommended, however, in this study other end points were also considered. The final form of the bilinear softening curve was determined based on Elices and Guinea's methods (1992, 1994) and RILEM report (2007). This paper proposes a bilinear stress-crack opening displacement curve according to test results as well as the CEB-FIP model code.