• 제목/요약/키워드: strip layout design

검색결과 73건 처리시간 0.024초

자동차 보닛금형의 자동설계 지원시스템에 관한 연구 (A Study on the Automatic Design Supporting for Automobile Bonnet Tools)

  • 정효상
    • 한국정밀공학회지
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    • 제21권5호
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    • pp.131-141
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    • 2004
  • In this study a 3-D automatic die design supporting system for a bonnet panel has been developed using Pro/ROGRAM of the widespread CAD software Pro/ENGINEER A standard drawing die was defined in terms of the punch profile, the die face geometry, and the blank sheet size. The strip layout of a trimming die was defined, in addition, in terms of the trimming line and the locations of scrap cutters. Necessary relations for each design step are formulated and rules for bottom-up type 3-D die design were set up for the automatic design of drawing and trimming dies of a bonnet. With the input geometric data of punch profile, die face, and blank sheet, this 3-D design supporting system could complete the basic design process, in case of the bonnet drawing die, in a time 78% shorter than that required by a typical 2-D CAD system. The new design system showed remarkable design efficiency also when it was applied to the case of redesign and modification of the previous standard output for a different car type.

디젤 차량 플런저 부품의 스트립 레이아웃 설계에 관한 연구 (A Study on the strip layout design in the plunger parts of diesel vehicles)

  • 최계광;조윤호
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2010년도 추계학술발표논문집 2부
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    • pp.929-932
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    • 2010
  • 플런저(Plunger)의 부품 용도는 점화 플러그와 조립 되는 부품으로 연료 분사장치에 적용하여 연료 효율이 약 15~20% 개선됨이 일본에서 검증되어 일본은 상용화 되었다. 국내에서는 개발단계로 처음에 냉간단조로 개발하였다가 원가 및 생산성 문제로 프로그레시브금형(Progressive Die)로 개발 하려는 단계이다. 디젤기관에 사용되며 기관의 출력을 조절하기 위해 플런저를 이용하여 연료의 토출량을 조절할 때 사용이 된다. 이에 본 논문에서는 디젤 차량에 장착되는 플런저를 냉간단조방식이 아닌 원가 및 생산성을 확보할 수 있는 프로그레시브 금형에 적용하여 양산할 수 있는 스트립 레이아웃을 개발하고자 하였다.

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3D CAD/CAM을 활용한 다이 플레이트의 설계 및 가공 (Study on die plate design and machining using the 3D CAD/CAM system)

  • 최계광
    • 한국산학기술학회논문지
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    • 제7권4호
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    • pp.550-553
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    • 2006
  • 본 논문에서는 다이 플레이트(Die Plate)를 제작할 때 생산성 향상을 위해서 3D CAD/CAM 시스템을 적용하였다. 사용된 3D CAD/CAM 소프트웨어는 UG NX 3.0이며 생성된 NC 코드는 CNC밀링 및 와이어 컷 방전가공기에 전송되어 다이 플레이트를 자동 가공한다.

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유휴공간 활용을 통한 주거환경 개선에 관한 연구 (A Study on the Residential-Environment Improvement with using of unused and misused space)

  • 은소진;이종국
    • 한국주거학회:학술대회논문집
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    • 한국주거학회 2009년 춘계학술발표대회 논문집
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    • pp.167-172
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    • 2009
  • The purpose of this study is examine the characteristics of public open space in the office buildings located in urban commercial strip, in terms of its relationships to street, to building, and to order surrounding facilities. Theoretical basis of this research is that public outdoor spaces are to be the intermediate territory set between streets and a buildings. 5 commercial buildings in Seoul are selected as sample cases and they were closely analyzed in a comparative manner. Based on this comparison, several planning guidelines are suggested for the activation of the space, mainly in terms of the location of public open space in relation to street, the design techniques and devises reflecting the purpose of the space, and territorial arrangement and furniture layout, and the patterns of relationship to surrounding space and facilities.

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A Study on the Development of Progressive Die for Cutoff Type U-Bending Process

  • Sim, Sung-Bo;Lee, Sung-Taeg;Jang, Chan-Ho
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.347-352
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    • 2002
  • The Cut off-type progressive die for U-bending production part is a very specific division. This study reveals the sheet metal forming process with multi-forming die by Center Carrier type feeding system. Through the FEM simulation by DEFORM, it was accepted to u-bending process as the first performance to design of strip process layout. The next process of die development was studied according to sequence of die development, i.e. die structure, machining condition for die making, die materials, heat treatment of die components, know-how and so on. The feature of this study is the die development of scrapless progressive die of multi-stage through the Modeling on the I-DEAS program, components drawing on the Auto-Lisp, CAD/CAM application, ordinary machine tool operating and revision by tryout.

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Unigraphics NX4.0의 PDW를 활용한 픽업 프레임 스트립레이아웃 설계에 관한 연구 (A Study on The Strip Layout Design of Pickup Frame Using PDW of Unigraphics NX4.0)

  • 최계광;김세환
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2007년도 추계학술발표논문집
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    • pp.326-329
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    • 2007
  • 본 논문에서는 픽업프레임의 스트립 레이아웃 도를 작성하였다. 프레스 금형에 있어서 스트립 레이아웃 도는 제품 양산을 결정하는 중요 요인이다. 장착되는 다른 부품과의 간섭요인을 용이하게 수정하기 위하여 3D CAD/CAM 시스템을 적용하였다. 블랭크 레이아웃을 최적화하고 광폭배열로 스트립 레이아웃 하여 재료 이용률을 28.49%로 향상시켰다. 사용된 3D CAD/CAM 소프트웨어는 Unigraphics NX 4.0이며 12개 공정으로 스트립 레이아웃 도를 작성하였다.

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후판재료에 대한 실 적응성 프로그레시브 금형 개발에 관한 연구 (A Study on the Development of Practical and Adaptive Progressive Die for Very Thick Sheet Metals)

  • 심성보;이성택;송영석
    • 한국기계가공학회지
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    • 제1권1호
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    • pp.63-70
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    • 2002
  • In the field of design and making tool for press working, the progressive die for very thick sheet metal(SS41, 4mm) is a specific division. In order to prevent the defects, the optimum design of the production part, Strip layout, die design, die making and tryout etc. are necessary. They require analysis of many kinds of important factors, i.e. theory and practice of metal working process and its phenomena, die structure, machining condition for die making, die materials, heat treatment of die component, know-how and so on. In this study, we designed and constructed a progressive die of multi stage and tried out through the I-DEAS, DEFORM, and CAD/CAM application. Out of these processes, the die development could be taken advanced technology. Especially the result of try out and its analysis become to the characteristic of this study.

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Development of Multi Forming Product Progressive Die for STS 304 Marine Part Sheet Metal (Part 2)

  • Sim, Sung-Bo;Sung, Yul-Min;Song, Young-Seok
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 춘계학술대회 논문집
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    • pp.151-156
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    • 2000
  • Ultra precision progressive die have used for above one million's lot size of production part. In the field of design and making tool for press working, the progressive die for sheet metal (STS 304, thickness : 0.5mm) is a specific division. In order to prevent the defects, the optimum design of the production part, strip layout, die design, die making and tryout etc. are necessary. They require analysis of many kinds of important factors, i.e. theory and practice of metal press working and its phenomena, die structure, machining condition for die making, die materials, heat treatment of die component, know-how and so on. In this study, we designed and constructed a progressive die of multi-stage and performed try out. Out of these processes the die development could be taken for advance. Especially the result of tryout and its analysis become the characteristics of this paper (part 1 and part 2) that nothing might be ever seen before such as this type of research method on all the processes. In the part 2 of this study we treated die making and tryout mostly.

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development of the High Utility Progressive Die for Sheet Metal Forming (Part 2)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 추계학술대회 논문집
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    • pp.231-235
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    • 2000
  • Precision progressive die have used for above ten thousand pieces of lot size production part. In the field of design and making tool for press working, the progressive die for sheet metal (SPC, thickness : 2mm) is a specific division. In order to prevent the defects, the optimum design of the U-bending production part, strip layout, die design, die making and tryout etc. are necessary. They require analysis of many kinds of important factors, i.e. theory and practice of metal pres working and its phenomena, die structure, machining condition for die making, die materials, heat treatment of die component, know-how and so on. In this study, we designed and constructed a progressive die of multi-stage and performed try out. Out of these processes the die development could be taken for advance. Especially the result of tryout and its analysis become the characteristics of this paper (part 1 and part 2) that nothing might be ever seen before such as this type of research method on all the processes. In the part 2 of this study we treated die making and tryout mostly.

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Development of the Circular lancing Type Progressive Die for STS 304 Sheet Metal Working (Part 2)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.218-223
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    • 2000
  • Ultra precision progressive die have used for above one million's lot size of production part. In the field of design and making tool for press working, the progressive die for sheet metal (STS 304, thickness : 0.5mm) is a specific division. In order to prevent the defects, the optimum design of the production part, strip layout, die design, die making and tryout etc. are necessary. They require analysis of many kinds of important factors, i.e. theory and practice of metal press working and its phenomena, die structure, machining condition for die making, die materials, heat treatment of die component, know-how and so on. In this study, we designed and constructed a progressive die of multi-stage and performed try out. Out of these processes the die development could be taken for advance. Especially the result of tryout and its analysis become the characteristics of this paper (part 1 and part 2) that nothing might be ever seen before such as this type of research method on all the processes. In the part 2 of this study we treated die making and tryout mostly.

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