• Title/Summary/Keyword: strength-reducing defect

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Effect of Test Zone Selection for Evaluating Bending Strength of Lumber

  • Pang, Sung-Jun;Lee, Jun-Jae;Oh, Jung-Kwon
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.5
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    • pp.392-398
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    • 2013
  • This study investigated the effect of test zone selection for evaluating bending strength of visually graded lumber. This will contribute to the understanding of two different methods under different standards. In method I, the major defect was randomly placed in the test specimen. In method II, the major defect was randomly placed in the maximum moment zone (MMZ). The results showed that the method II is more accurate for reflecting the effect of defects governing the grade of lumber. Unless the maximum strength-reducing defect (MSRD) is placed in MMZ, the evaluated value would be higher than that of MSRD. For evaluating the modulus of rupture (MOR) of visually graded lumber in test set-up of Method I, the Eq. (5) needs to be considered.

Process Design of Piston-Pin for Automobile by the Flow Control (유동제어를 통한 자동차용 피스톤-펀의 공정설계)

  • 김동진;김병민;이동주
    • Transactions of Materials Processing
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    • v.10 no.2
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    • pp.151-159
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    • 2001
  • Flow defect of a piston-pin for automobile parts is investigated in this study. In combined cold extrusion of piston-pin, lapping defect, which is a kind of flow defect, appears by the dead metal zone. This appearance evidently happens in products with a thin thickness to be pierced for the dimensional accuracy and the decrease of material loss. The flow defect that occurs in piston-pin has bad effects on the strength and the fatigue life of piston-pin. Therefore, it is important to predict and prevent defects in the early stage of process design. The best method that can prevent flow defect is removing or reducing dead metal zone through material flow control. The finite element simulations are applied to analyze the flow defect. This study proposes processes for preventing flow defect by removing dead metal zone. Then the results are compared with the experimental ones for verification. These FE simulation results are in good agreement with the experimental ones.

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Slump Loss of High Strength Concrete Containing Mineral Admixture and Gypsum (광물질 혼화재 및 석고를 사용한 고강도 콘크리트의 슬럼프 손실)

  • 김기형;최재진
    • Journal of the Korean Society of Safety
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    • v.12 no.1
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    • pp.101-107
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    • 1997
  • High strength concrete(HSC) using high range water reducing admixture (HRWR) has the defect which severe slump loss occurs according to elapsed time. For using HSC without any trouble, special caution and countermeasure against this problem are necessary. In this study, for minimizing the slump loss of HSC, mineral admixture( flyash, ground granulated blast furnace slag ) and gypsum were used experimentally. Flyash and ground granulated blast furnace slag are effective in reducing the slump loss of HSC. Especially, the slump loss of HSC containing mineral admixture and gypsum Is minimized by the aggregation inhibiting action of gypsum. Cement substituted with flyash 30% or ground granulated blast furnace slag 50% by weight are very effective in minimizing the slump loss.

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The Effect of Impacted Fracture in Glass Fiber Orientation with Injection Molding & Structural Coupled Analysis (사출-구조 연성해석을 통한 Glass Fiber 배향성이 충격 파괴에 미치는 영향)

  • Kim, Woong;Kim, JongRyang
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.1
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    • pp.35-41
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    • 2017
  • The use of engineering plastics in automotive components is increasing with the trend towards improving the car strength and reducing weight. Among the different choices of materials, engineering plastic emerged as the necessary material for achieving lower costs, reduced weight and improved production efficiency. To produce the automotive parts, it is important to predict defect and validation of injection molding prior to design. Injection molding analysis and structural analysis are widely applied as a part of the design process when developing automotive parts. Injection molding analysis, in particular, involves a highly complicated mechanism that requires deep knowledge of polymer properties as well as an analytic approach different from that used for a general isotropic material when the molded material is used as a structural material. This is because the parts made of polymer have pre-stress factors such as intrinsic deformation and residual stress. The most important factors for injection molded plastic products are injection molding condition and cavity design, taking into account ease of molding, mass production and application. Despite optimal injection molding conditions and cavity design, however, glass fiber orientation is critically linked to strength reduction. The application of injection molding and structural coupled analysis provides a low-cost solution for product molding and structural validation, all prior to the actual molding. The purpose of this study involves the validation, pre-study, and solution of defect in injection-molded polymer automotive parts using the simulation software for injection molding and structural coupled analysis. Finally, this thesis provides validation of an injection molding and structural coupled analytic mechanism that can demonstrate the effect of glass fiber orientation on mechanical strength. Design improvement ideas for the injection molded product of PPS (Poly Phenylene Sulfide)+40% glass fiber are also suggested.

A Study on the Light Cylinder Using Chemical Milling (케미컬 밀링을 이용한 실린더 경량화 연구)

  • Yoo Joon-Tae;Yoon Jong-Hoon;Jang Young-Soon;Yi Yeong-Moo;Kang Suk-Bong;Lee Jong-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.4 s.247
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    • pp.451-456
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    • 2006
  • The process for reducing the weight of the structure is chiefly performed by the machine processing. But, increasing the weight for strength of welding zone and geometrical defect are occurred in machine processing. In this study, chemical milling is applied to reduce the weight of the cylinder. Before chemical milling is applied to the cylinder, specimen testing is performed. After the specimen testing, NaOH 15% is selected to perform the chemical milling. After the chemical milling, the velocity of reagent is 0.0016 mm/min and the thickness of cylinder is about 2.4 mm after chemical milling.

Research for High Quality Ingot Production in Large Diameter Continuous Czochralski Method (대구경 연속성장 초크랄스키법에서 고품질 잉곳 생산을 위한 연구)

  • Lee, Yu Ri;Jung, Jae Hak
    • Current Photovoltaic Research
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    • v.4 no.3
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    • pp.124-129
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    • 2016
  • Recently industry has voiced a need for optimally designing the production process of low-cost, high-quality ingots by improving productivity and reducing production costs with the Czochralski process. Crystalline defect control is important for the production of high-quality ingots. Also oxygen is one of the most important impurities that influence crystalline defects in single crystals. Oxygen is dissolved into the silicon melt from the silica crucible and incorporated into the crystalline a far larger amount than other additives or impurities. Then it is eluted during the cooling process, there by causing various defect. Excessive quantities of oxygen degrade the quality of silicone. However an appropriate amount of oxygen can be beneficial. because it eliminates metallic impurities within the silicone. Therefore, when growing crystals, an attempt should be made not to eliminate oxygen, but to uniformly maintain its concentration. Thus, the control of oxygen concentration is essential for crystalline growth. At present, the control of oxygen concentration is actively being studied based on the interdependence of various factors such as crystal rotation, crucible rotation, argon flow, pressure, magnet position and magnetic strength. However for methods using a magnetic field, the initial investment and operating costs of the equipment affect the wafer pricing. Hence in this study simulations were performed with the purpose of producing low-cost, high-quality ingots through the development of a process to optimize oxygen concentration without the use of magnets and through the following. a process appropriate to the defect-free range was determined by regulating the pulling rate of the crystals.

Performance Research of a Multi Functional Tree Protection Pad (다목적 기능을 가진 수목보호패드의 성능 연구)

  • Jung, Yong-Jo;Lee, Kyung-Yeon
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.21 no.1
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    • pp.133-143
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    • 2018
  • In spite of the growing importance of landscaping trees, the rate of flawed and withered trees damaged by pest, disease, drought or frost is increasing. In order to evaluate the performance of the Tree Protective Pad, which are developed to reduce the failure ratio in landscape planting, the tree protective pad for 'digging', 'pest controlling', and 'insulating' are tested based on the five functional criteria; moisturizing effect, wither preventive effect, pest and disease control, thermal effect, tensile strength, and environmental performance. The result of this study is as follows. The moisturizing effect of the tree protective pad for digging is found to be outstanding. According to the result of testing the pad on trees, in particular, it is better than jute tape in wither preventive effect, which means it is expected to prevent flaw and wilt from planting during the improper seasons like summertime. The experiment of installing the protective tree pad for pest controlling to the trunk of Quercus mongolica shows that preventive effect of the pad from diseases and insects is superior, and it also has economical effect by reducing the use of agricultural chemicals. The comparative test of the pad for insulating and jute tape proves that the temperature of the pad is about $2^{\circ}C$ higher than outside. The rate of tensile strength and biodegradation of the pad exceeds the optimal level, so it is revealed that the pad may be the work efficient and environment-friendly product. Likewise, by timely irrigating trees, the tree protective pad economically prevents trees from pest, disease,drought or frost, which may be caused by improper seasonal or delayed planting. As a means of reducing the flaw and facilitating the growth of trees, the exceptional performance of the pad is expected to effectively used in landscape planting and management.

Study on the Crack Control Effect of Moist Curing Equipment in Side Wall of Building (습윤양생 장치를 이용한 아파트 측벽 균열제어에 관한 연구)

  • Kim, Dae-Geon;Lee, Dong-Woon
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.2
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    • pp.127-134
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    • 2017
  • In this study, moist curing equipment was used in the exist gang-form system. By achieving sufficient spray curing, the quality of the concrete was improved and the cracking occurred in building's side wall was decreased. The following results could be made as the conclusion. For the compressive strength, all zones showed the similar results. Comparing with the zone without using moist curing equipment, the zone used moist curing equipment showed higher rebound hardness results. For the cracking, the zone utilized moist curing equipment showed the cracking averaged as 6.6 m and the zone without using moist curing equipment showed the cracking averaged as 10.3m. The effectof reducing cracking by utilizing moist curing equipment is about 36 %. Using moist curing equipment is considered as a good solution to reduce the cracking in the structure. Considering all the factors analysed, using moist curing equipment improved the quality of the concrete and decreased the cracking. When this equipment was used in the construction site, it is expected that the construction periodcan be shrunk and the ratio of defect caused by drying shrinkage can be decreased. In this research conditions, The 0.3mm sized moist curing equipment provided the most desirable results on concrete quality and preventing cracking.