• Title/Summary/Keyword: strength of matrix

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A Study on the Sintering Behavior of T42 High Speed Steel by Powder Injection Molding (PIM) Process (분말 사출성형법으로 제조된 T42 고속도 공구강의 소결거동)

  • Park, Dong-Wook;Kim, Hye-Seong;Kwon, Young-Sam;Cho, Kwon-Koo;Lim, Su-Gun;Ahn, In-Shup
    • Journal of Powder Materials
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    • v.19 no.2
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    • pp.117-121
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    • 2012
  • Tool steels serve a large range of applications including hot and cold workings of metals and injection mouldings of plastics or light alloys. The high speed steels (HSS) are specifically used as cutting tools and wear parts because it has high strength, wear resistance and hardness along with appreciable toughness and fatigue resistance. From the view of HSS microstructure, it can be described as metallic matrix composites formed by a ferrous with a dispersion of hard and wear resistant carbides. The experimental specimens were manufactured using the PIM with T42 powders (50~80 vol.%) and polymer (20~50 vol.%). The green parts were debinded in n-hexane solution at $60^{\circ}C$ for 8 hours and thermal debinded at an $N_2-H_2$ mixed gas atmosphere for 8 hours. Specimens were sintered in high vacuum ($10^{-5}$ Torr) and various temperatures.

Fabrication and Ion Irradiation Characteristics of SiC-Based Ceramics for Advanced Nuclear Energy Systems (차세대 원자력 시스템용 탄화규소계 세라믹스의 제조와 이온조사 특성 평가)

  • Kim, Weon-Ju;Kang, Seok-Min;Park, Kyeong-Hwan;Kohyama Akira;Ryu, Woo-Seog;Park, Ji-Yeon
    • Journal of the Korean Ceramic Society
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    • v.42 no.8 s.279
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    • pp.575-581
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    • 2005
  • SiC-based ceramics are considered as candidate materials for the advanced nuclear energy systems such as the generation IV reactors and the fusion reactors due to their excellent high-temperature strength and irradiation resistance. The advanced nuclear energy systems and their main components adopting ceramic composites were briefly reviewed. A novel fabrication method of $SiC_f/SiC$ composites by introducing SiC whiskers was also described. In addition, the charged-particle irradiation ($Si^{2+}$ and $H^{+}$ ion) into CVD SiC was carried out to simulate the severe environments of the advanced nuclear reactors. SiC whiskers grown in the fiber preform increased the matrix infiltration rate by more than $60\%$ compared to the conventional CVI process. The highly crystalline and pure SiC showed little degradation in hardness and elastic modulus up to a damage level of 10 dpa at $1000^{\circ}C$.

Fatigue Damage Evaluation of Woven Carbon-Fiber-Reinforced Composite Materials by Using Fatigue Damage Model (피로 손상 모델을 이용한 직조 탄소섬유강화 복합재료의 피로 손상 평가)

  • Park, Hong-Sun;Choi, Jung-Hun;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.6
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    • pp.757-762
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    • 2010
  • Owing to the high specific strength and stiffness of composite materials, they are extensively used in mechanical systems and in vehicle industries. However, most mechanical structures experience repeated load and fatigue. Therefore, it is important to perform fatigue analysis of fiber-reinforced composites. The properties of composite laminates vary depending upon the stacking sequence and stacking direction. Fatigue damage of composite laminates occurs according to the following sequence: matrix cracking, delamination, and fiber breakage. In this study, fatigue tests were performed for damage analysis. Fatigue damages, which have to be considered in fatigue analysis, are determined by using the stiffness values calculated from hysteresis loops, and the obtained fatigue damage curve is examined using Mao's equation and Abdelal's equation.

On the Composites of Poly(ethylene terephthalate) with a Liquid Crystalline Polyester (액정 폴리에스테르와 폴리(에틸렌 테레프탈레이트)의 복합재료 연구)

  • Choi, Jae-Kon;Bang, Moon-Soo;Han, Chul
    • Applied Chemistry for Engineering
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    • v.8 no.1
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    • pp.76-83
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    • 1997
  • Blends of thermotropic liquid crystalline polymer(TLCP) with poly(ethylene terephthalate) (PET) were prepared by the coprecipitation from a common solvent. The blends were processed through a capillary die at $287^{\circ}C$ to produce a monofilament. Morphology and mechanical, thermal properties of blends and composites were examined by differential scanning calorimetry(DSC), tensile test, optical microscopy and scanning electron microscopy. Crystallization kinetics of the blends were investigated by the isothermal DSC method. The Avrami analyses were applied to obtain the information on the crystal growth geometry and factors controlling the rate of crystallization. In the blends, liquid crystalline phase did not reveal any significant macrophase separation and thermal degradation at the processing temperature. From scanning electron micrographs of cryogenic fracture surfaces of extruded fibers, the TLCP domains were found to be more or less finely dispersed with $0.1{\mu}m$ to $0.2{\mu}m$ in size. Interfacial adhesion between the TLCP and matrix polymer was excellent. Tensile strength and modulus of TLCP/PET in-situ fiber composites were enhanced with increasing draw ratio and LCP content.

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Effect of Stretching on the Microstructure and Mechanical Properties of Al-Li-Cu-Mg Alloys (Al-Li-Cu-Mg(Ag, Ce)합금의 미세조직 및 기계적성질에 미치는 stretching의 영향)

  • Sin, Hyeon-Sik;Jo, Gwon-Gu;Jeong, Yeong-Hun;Sin, Myeong-Cheol
    • Korean Journal of Materials Research
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    • v.5 no.8
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    • pp.1005-1112
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    • 1995
  • The Effects of 0~9% stretching on the microstructure and mechanical properties have been investigated in Al-Li-Cu-Mg alloys. Stretching made T$_1$(Al$_2$CuLi) precipitates finer and more uniform, however, had no effect on the size of $\delta$'. The number of sheared $\delta$'precipitates distributed in the matrix were reduced. The 6% stretching improved the yield strength of the alloys aged at 15$0^{\circ}C$ for 120 hours from 328~342 MPa to 466~488MPa, however, decreased the elongation from 9.7~10.4% to 5.7%.

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Impact Properties of Organic Fiber Reinforced Thermoplastic Composites (유기섬유강화 열가소성고분자 복합재료의 충격특성)

  • Im, Seung-Soon;Lee, Seung-Bae;Lee, Yong-Moo;Choi, Hyeong-Ki
    • Applied Chemistry for Engineering
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    • v.7 no.3
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    • pp.424-432
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    • 1996
  • The fiber reinforced thermoplastic composites(FRTP) were prepared with polypropylene fiber(PPF) as matrix and vinylon(VF), Aramid(KF) or nylon fiber(PAF) as reinforcing materials using the integrated fiber mixing apparatus. The composite sheets were prepared by compression molding and their impact and morphological properties were characterized. VF/PP system showed the maximum value in Izod impact strength, while KF/PP system showed the maximum value in high rate impact properties. Ductility Index(DI) order was VF/PP>KF/PP>PAF/PP. A maximum DI for VF/PP, 2.43, was obtained when the weight fraction of VF was 20%. The optimum amount of the reinforcing organic fiber was found to be 20~30%. As a result, it is concluded that VF/PP system has better interfacial adhesion properties than either KF/PP or PAF/PP.

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Effects of PE (Polyethylene) and GF (Glass Fiber) Addition on Tensile Strength and Elongation of ABS (Acrylonitrile Butadiene Styrene) Recovered from Waste LCDs (폐(廢)LCD에서 회수(回收)된 ABS(Acrylonitrile Butadiene Styrene)의 인장강도(引張强度)와 연신율(延伸率)에 미치는 PE(Polyethylene)와 유리섬유(纖維)(Glass Fiber) 첨가효과(添加效果))

  • Lee, Sungkyu;Cho, Sung-Su;Lee, Soo-Young;Park, Jae Layng;Hong, Myung Hwan;Hong, Hyun Seon
    • Resources Recycling
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    • v.22 no.3
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    • pp.50-56
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    • 2013
  • Recycled plastic composites of ABS/PE (50/50 and 20/80) and ABS/GF (90/10) were fabricated from plastic components of waste LCDs and effects of PE composition on elongation of ABS/PE composites were investigated. Increased PE contents improved elongation of the composite from 2.4% to 13%, which was attributed to increased crystalline behavior of the ABS/PE composite afforded by ductile PE fraction: SEM fractographs showed some sign of plastic deformation of PE matrix before ductile fracture of the composites.

Dental Properties of Polymer Composite Filled with Barium Silicate Hybridized with Hydroxyapatite (수산화인회석으로 혼성화시킨 바륨실리케이트가 충진된 고분자 복합체의 치과적 물성)

  • Seo, Ki-Taek;Kim, Oh-Young
    • Polymer(Korea)
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    • v.31 no.2
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    • pp.141-147
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    • 2007
  • Dental properties of polymer composite loaded with hybrid filler of barium silicate (BaSi) and hydroxyapatite, which is a principal component of human bone material, were investigated. A visible light system was utilized to activate the acrylic resin matrix of the composite. Based on the experimental results, it was found that mechanical strength of the composite was consistently increased with an increase of BaSi content in the hybrid filler. And those value rose above the dental specification enough to apply for dental materials. However, abrasion resistance was slightly decreased with increasing BaSi content in the filler. Depth of cure value was 6 to 9 mm applicable for dental restoration irrelevant to hybrid filler composition. On the other hand, there was no strict trend between filler composition and polymerization shrinkage as well as degree of conversion.

Castor oil based hyperbranched polyester/bitumen modified fly ash nanocomposite

  • Bhagawati, Deepshikha;Thakur, Suman;Karak, Niranjan
    • Advances in nano research
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    • v.4 no.1
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    • pp.15-29
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    • 2016
  • A low cost environmentally benign surface coating binder is highly desirable in the field of material science. In this report, castor oil based hyperbranched polyester/bitumen modified fly ash nanocomposites were fabricated to achieve the desired performance. The hyperbranched polyester resin was synthesized by a three-step one pot condensation reaction using monoglyceride of castor oil based carboxyl terminated pre-polymer and 2,2-bis (hydroxymethyl) propionic acid. Also, the bulk fly ash of paper industry waste was converted to hydrophilic nano fly ash by ultrasonication followed by transforming it to an organonano fly ash by the modification with bitumen. The synthesized polyester resin and its nanocomposites were characterized by different analytical and spectroscopic tools. The nanocomposite obtained in presence of 20 wt% styrene (with respect to polyester) was found to be more homogeneous and stable compared to nanocomposite without styrene. The performance in terms of tensile strength, impact resistance, scratch hardness, chemical resistance and thermal stability was found to be improved significantly after formation of nanocomposite compared to the pristine system after curing with bisphenol-A based epoxy and poly(amido amine). The overall results of transmission electron microscopic (TEM) analysis and performance showed good exfoliation of the nano fly ash in the polyester matrix. Thus the studied nanocomposites would open up a new avenue on development of low cost high performing surface coating materials.

Preparation and Characterization of Polysulfone Substrate for Reinforced Composite Membrane Fuel Cell Membrane (연료전지 전해질 복합막 제조를 위한 폴리설폰계 지지체의 제조와 물성)

  • Nam, Sang-Yong;Kim, Deuk-Ju;Hwang, Rae-Young;Kim, Hyoung-Juhn
    • Membrane Journal
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    • v.19 no.1
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    • pp.63-71
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    • 2009
  • In this study, polysulfone which has excellent mechanical and thermal stability with low cost was used for preparing a non-conducting polymer matrix as a reinforced composite membrane for fuel cell application. The membranes were prepared by phase separation method. Polymer concentration and retention time were controlled to investigate the effects on the membrane morphology. The resaltant membranes showed all sponge-like structure independent of polymer concentration. The mechanical and thermal stability were improved with increasing polymer concentration in contrast to the membrane porosity. As a result, the membranes prepared with the retention time for 2 mins using 20 wt% of polymer solution was suitable for a fuel cell compositite membrane providing optimum properties such as approximately 80% of high porosity, 1.3 MPa of tensile strength, and less than 1% of thermal shrinkage both machine and transverse direction.