• Title/Summary/Keyword: strain-softening plasticity

Search Result 70, Processing Time 0.022 seconds

Application of Dynamic Materials and Softening Models to the FEM Analysis of Hot Forging in SAF2507 Steel (동적재료모델 및 연화모델을 응용한 SAF 2507 강의 열간단조 유한요소해석)

  • 방원규;정재영;장영원
    • Transactions of Materials Processing
    • /
    • v.12 no.4
    • /
    • pp.308-313
    • /
    • 2003
  • High temperature deformation and softening behavior of SAF 2507 super duplex stainless steel (SDSS) has been investigated in connection with an FEM analysis of hot forging process. Flow curves at various strain rates and temperatures were determined first from compression tests, and the kinetics of dynamic recrystallization were also formulated through the analysis of load relaxation test results. Using the dynamic materials theory proposed by Prasad, the deformation behavior was effectively determined for various conditions. Constitutive relations and recrystallization kinetics formulated from the test results were then implemented in a commercial FEM code. The forming load as well as the distribution of recrystallized volume fraction after forging was successfully predicted by means of the flow stress compensation formulated upon the volume fraction of recrystallization and adiabatic heating.

Prediction of Serrated Chip Formation in High Speed Metal Cutting (고속 절삭공정 중 톱니형 칩 생성 예측)

  • 임성한;오수익
    • Transactions of Materials Processing
    • /
    • v.12 no.4
    • /
    • pp.358-363
    • /
    • 2003
  • Adiabatic shear bands have been observed in the serrated chip during high strain rate metal cutting process of medium carbon steel and titanium alloy The recent microscopic observations have shown that dynamic recrystallization occurs in the narrow adiabatic shear bands. However the conventional flow stress models such as the Zerilli-Armstrong model and the Johnson-Cook model, in general, do not predict the occurrence of dynamic recrystallization (DRX) in the shear bands and the thermal softening effects accompanied by DRX. In the present study, a strain hardening and thermal softening model is proposed to predict the adiabatic shear localized chip formation. The finite element analysis (FEA) with this proposed flow stress model shows that the temperature of the shear band during cutting process rises above 0.5Τ$_{m}$. The simulation shows that temperature rises to initiate dynamic recrystallization, dynamic recrystallization lowers the flow stress, and that adiabatic shear localized band and the serrated chip are formed. FEA is also used to predict and compare chip formations of two flow stress models in orthogonal metal cutting with AISI 1045. The predictions of the FEA agreed well with the experimental measurements.s.

A Study of Localization of the Adiabatic Shear Band with Numerical Method (단열전단변형에서 국부화에 대한 수치해석적 연구)

  • 이병섭
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1999.03b
    • /
    • pp.225-228
    • /
    • 1999
  • In a plastically deformed body the formation of a shear band is widely observed in the engineering materials during rapidly forming process for a thermally rate-sensitive material. The localized shear bond stems from evolution of a narrow region in which intensive plastic flow occurs. The shear band often plays as a precursor of the ductile fracture during a forming process. The objectives of this study are to investigate the localization behaivor by using numerical method thus predict the failure. In this work the implicit finite difference scheme is preformed due to the ease of covergence and the numerical stability. This study is based on an analysised material with hardening as well as thermally softening behavior which includes isotropy strain hardening. Furthermore this paper suggests that an anticipated and suggested a kinematic hardening constitutive equation be requried to predicte a more accurate strain level wherein a shear band occurs.

  • PDF

Static and Metadynamic Recrystallization of Non-Heat Treated Medium Carbon Steels (비조질 중탄소강의 정적 및 준동적 재결정에 관한 연구)

  • Han C. H.;Kim S. I.;Yoo Y. C.;Lee D. L.;Choo W. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2000.10a
    • /
    • pp.29-32
    • /
    • 2000
  • The static and metadynamic recrystallization of non-heat treated medium carbon steel(Fe - 0.45wt.$\%C\;-\;0.6wt.\%Si\;-\;1.2wt.\%Mn\;-\;-0.12wt.\%Cr \;-\;0.1wt.\%V \;-\;0.017wt\%$.Ti) were studied by the torsion test in the strain rate range of 0.05 - 5 $sec^{-1}$, and in the temperature range of $900\;-\;1100\;^{\circ}C$. Interrupted deformation was performed with 2 pass deformation in the pass strain range of $0.25 {\varepsilon}_p(peak strain)\;and\;{\varepsilon}_p$, and in the interpass time range or 0.5 - 100 sec. The dependence or pass strain(${\varepsilon}_i$), strain rate( $\dot{\varepsilon}$ ), temperature(T), and interpass time($t_i$) on static recrystallization (SRX) and metadynamic recrystallization (MDRX) were predicted from the modified Avrami's equations respectively. Comparison of the softening kinetics between SRX and MDRX was indicated that the rate of MDRX was more rapid than that of SRX under the same deformation variables.

  • PDF

The Prediction of Dynamic Recrystallization and Grain Size of 304 Stainless Steel during Hot Deformation (304 스테인리스강의 열간동적재결정과 미세조직 예측)

  • 권영표;조종래;이성열;이정환
    • Transactions of Materials Processing
    • /
    • v.10 no.7
    • /
    • pp.573-578
    • /
    • 2001
  • The flow stress of 304 stainless steel during hot forming process were determined by conducting hot compression tests at the range of 1273 K∼1423 K and 0.05 /s∼2.0 /s as these are typical temperature and strain rate in hot forging operation. In this material, Dynamic recrystallization was found to be the major softening mechanism with this conditions as Previous studies. Based on the observed phenomena, a constitutive model of flow stress was assumed as a function of strain, strain rate, temperature. In the constitutive model, the effects of strain hardening and dynamic recrystallization were taken into consideration. A finite element method connected to constitutive model was performed to predict the dynamic recrystallization behaviors and also stress-strain curves in hot compression of 304 stainless steel.

  • PDF

Effect of the Compositional Modulation on the Plasticity of Amorphous Alloys: Shear Localization Viewpoint Interpretation (비정질 합금의 조성분리가 소성에 미치는 영향: 변형국부화 관점에서의 해석)

  • Lee, Mi-Rim;Park, Kyoung-Won;Sa, Hyun-Je;Lee, Jae-Chul
    • Korean Journal of Metals and Materials
    • /
    • v.47 no.11
    • /
    • pp.687-693
    • /
    • 2009
  • Experiments have demonstrated that a moderate amount of Be added to $Zr_{57.5}Cu_{38.3}Al_{4.2}$ amorphous alloy enhances the plasticity of the alloy. In particular, $Zr_{54}Cu_{36}Al_{4}Be_{6}$ alloy exhibited 19% of strain to fracture along with a strength exceeding 2 GPa. Energy dispersive x-ray spectroscopy conducted on the $Zr_{54}Cu_{36}Al_{4}Be_{6}$ alloy exhibited the presence of compositional modulation, indicating that nm-scale phase separation had occurred at local regions. In this study, the role played by the nm-scale phase separation on the plasticity was investigated in terms of structural disordering, structural softening and shear localization in order to better understand the structural origin of the enhanced plasticity shown by the developed alloy.

An Overstress Model for Non-proportional Loading of Nylon 66 (Nylon 66의 무비례 하중에 대한 과응력 모델)

  • Ho, Gwang-Su
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.25 no.12
    • /
    • pp.2056-2061
    • /
    • 2001
  • Non-proportional loading tests of Nylon 66 at room temperature exhibit path dependent behavior and plasticity-relaxation interactions. The uniaxial formulation of the viscoplasticity theory based on overstress (VBO), which has been used to reproduce the nonlinear strain rate sensitivity, relaxation, significant recovery and cyclic softening behaviors of Nylon 66, is extended to three-dimensions to predict the response in strain-controlled, comer-path tests. VBO consists of a flow law that is easily written for either the stress or the strain as the independent variable. The flow law depends on the overstress, the difference between the stress and the equilibrium stress that is a state variable in VBO. The evolution law of the equilibrium stress in turn contains two additional state variables, the kinematic stress and the isotropic stress. The simulations show that the constitutive model is competent at modeling the deformation behavior of Nylon 66 and other solid polymers.

FE modeling of Partially Steel-Jacketed (PSJ) RC columns using CDP model

  • Ferrotto, Marco F.;Cavaleri, Liborio;Trapani, Fabio Di
    • Computers and Concrete
    • /
    • v.22 no.2
    • /
    • pp.143-152
    • /
    • 2018
  • This paper deepens the finite element modeling (FEM) method to reproduce the compressive behavior of partially steel-jacketed (PSJ) RC columns by means of the Concrete Damaged Plasticity (CDP) Model available in ABAQUS software. Although the efficiency of the CDP model is widely proven for reinforced concrete columns at low confining pressure, when the confinement level becomes high the standard plasticity parameters may not be suitable to obtain reliable results. This paper deals with these limitations and presents an analytically based strategy to fix the parameters of the Concrete Damaged Plasticity (CDP) model. Focusing on a realistic prediction of load-bearing capacity of PSJ RC columns subjected to monotonic compressive loads, a new strain hardening/softening function is developed for confined concrete coupled with the evaluation of the dilation angle including effects of confinement. Moreover, a simplified efficient modeling approach is proposed to take into account also the response of the steel angle in compression. The prediction accuracy from the current model is compared with that of existing experimental data obtained from a wide range of mechanical confinement ratio.

The Effects of Drawing Strain and Annealing Condition on Mechanical Properties of High Strength Steel Wires (고강도강선의 신선 가공할 및 열처리 조건이 기계적 성질에 미치는 영향)

  • Lee, J.W.;Lee, Y.S.;Park, K.T.;Nam, W.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2008.10a
    • /
    • pp.138-141
    • /
    • 2008
  • The effects of annealing temperature and time on mechanical properties and microstructures were investigated in cold drawn pearlitic steel wires. During annealing, the increment of the tensile strength at low temperatures found to be due to age hardening, while the decrease in the tensile strength at high temperatures was attributed to age softening, involving the spheroidization of lamellar cementite and recovery of lamellar ferrite. Since tensile strength and the occurrence of the delamination would be closely related to the dissolution of cementite, the lower annealing temperature and the increase of drawing strain caused the higher tensile strength and the easier occurrence of the delamination in cold drawn pearlitic steel wires.

  • PDF

Deformation Behavior of Spray-formed Hypereutectic Al-Si Alloys (분무성형을 통해 제조된 과공정 Al-Si 합금의 기계적 특성)

  • Park W. J.;Ha T. K.;Ahn S.;Chang Y. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2001.10a
    • /
    • pp.285-288
    • /
    • 2001
  • Hypereutectic Al-25Si-X alloys, expected to be applied to the cylinder-liner-part of the engine-block of an automobile due to the excellent wear resistance, low density and low thermal expansion coefficient has been fabricated through a spray forming process. The obtained microstructure of the hypereutectic Al-25Si-X alloy appeared to consist of Al matrix and equiaxed Si particles of average diameter of $5-7{\mu}m$. To characterize the deformation behavior of this alloy, a series of load relaxation and compression tests have been conducted at temperatures ranging from RT to $500^{\circ}C$. The strain rate sensitivity parameter (m) of this alloy has been found to be very low (0.1) below foot and reached 0.2 at $500^{\circ}C$. During the deformation above 300'c in compression, strain softening has been observed. The diagram of extrusion pressure vs. ram-speed has been constructed, providing the extrusion condition of Al-25Si-X alloys.

  • PDF