• Title/Summary/Keyword: stirring velocity

검색결과 29건 처리시간 0.02초

Thixoforging을 이용한 중공형 금속복합재료 부품의 성형공정에 있어서 결함예측 (Defect Prediction in Part Fabrication Process of Metal Matrix Composites by Thixoforging Process)

  • 윤성원;김병민;강충길
    • 소성∙가공
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    • 제12권2호
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    • pp.102-109
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    • 2003
  • In the manufacturing process of metal matrix composites parts, thixoforging is one of the most effective forming processes. The major purpose of the current study is to provide the proper conditions such as the die shape, the forging velocity, the forging time, the forging pressure and reinforcement injection velocity and pressure on various defects in thixoforged cylinder liner, filling tests were performed by MAGMA S/W. In order to evaluate the effectiveness of the calculated conditions which is given by computer aided engineering, A357, A380 and SiC$_{p}$/A380 cylind~5$mu extrm{m}$r liner were fabricated under the calculated conditions. SiC$_{p}$/A380 composite billets were fabricated by both the mechanical stirring and electrical magnetic stirring process. Incase fo SiC$_{p}$/A380 composite cylinder liner, reinforcement distribution and effect of reinforcement(SiC$_{p}$) content(10~20 vol. %)and size(5.5~14${\mu}{\textrm}{m}$) on the mechanical properties were investigatedstigated.

3-D Dynamic Visualization by Stereoscopic PIV

  • LEE Young-Ho
    • 한국가시화정보학회:학술대회논문집
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    • 한국가시화정보학회 2004년도 Proceedings of 2004 Korea-Japan Joint Seminar on Particle Image Velocimetry
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    • pp.15-23
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    • 2004
  • The present study is aimed to achieve dynamic visualization from the in-house 3-D stereoscopic PIV to represent quantitative flow information such as time-resolved 3-D velocity distribution, vorticity, turbulent intensity or Reynolds stresses and so on. One of the application of the present study is Leading edge extension(LEX) flow appearing on modern delta wing aircraft. The other is mixing flow in stirring tank used in industry field. LEX in a highly swept shape applied to a delta wing features the modern air-fighters. The LEX vortices generated upon the upper surface of the wing at high angle of attack enhance the lift force of the delta wing by way of increased negative suction pressure over the surfaces. The present method resolves also the complicated flow patterns of two type impellers rotating in stirring vessel. Flow quantities such as three velocity vector components, vorticity and other flow information can be easily visualized via the 3D time-resolved post-processing visualization. And it makes the easy understanding of the unsteady flow characteristics of the typical industrial mixers.

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나선형 기계 교반 장치를 이용한 Al 합금 레오로지 소재의 제조 (The Manufacture of Aluminum Rheology Materials by Spiral Stirring Equipment)

  • 한수훈;배정운;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.397-400
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    • 2007
  • Recently, rheology forming technology has been interested in industrial and academic for light weight materials and to solve environmental issues. In this study, the rheology material production equipments were used to be made spiral shape by special design. And the experiment variables established stirring time 0 $\sim$ 1200 sec, stirring velocity 0 $\sim$ 100 rpm and several material temperature of semi - solid states. The rheology materials were made for established experiment conditions then measured mechanical properties. Sequence-production equipments were appended to fabrication system of rheology material for make rheology materials continually. Therefore, the development of sequence-production equipments were demanded for fine grains and for uniform globule shape rheology materials by a specially designed spiral stirrer machine.

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반용융 압연을 이용한 박판제조공정에 관한 연구( I ) (A Study on Strip Fabrication Processes Using Mushy State Rolling(I))

  • 백남주;강충길;김영도
    • 대한기계학회논문집
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    • 제15권2호
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    • pp.584-595
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    • 1991
  • In the direct rolling processes for the mushy state alloy, a mushy state material which simultaneously contains liquid-solid phase is obtained from the exit port of stirring apparatus with a given solid fraction. This solid fraction is dependent on the temperature of within the solid-liquid range which shows to be controlled accurately by the experimental conditions for a given stirring apparatus. Rolling conditions for fabrication the fine surface strip were obtained from direct rolling experiment with mushy state alloys of Sn-75%Pb and aluminum alloy. Influence of solid fraction, rolling speed and initial roller gap on the state of strip surface and solidified structure was observed. We proposed theoretical model for prediction of rolling force, and we compared calculation result and experimental value measured with load cell.

교반혼합기 내의 거대유동에 대한 PIV측정 (PIV Measurement of Bulk Flow in a Stirring Mixer)

  • 김상기;김경천
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집B
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    • pp.680-685
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    • 2000
  • Liquid flow in a stirring mixer driven by a six-blade turbine has been investigated experimentally. The flows were quantified by measurements of velocity characteristics. obtained by a Particle Image Velocimetry(PIV). for a blade rotational speed of 100r.p.m. and for two blade clearances from the bottom of the tank. The instantaneous flow fields show that the bulk flow consists of small scale vortices very complicately. However, the mean flow results show that the formation of ring vortices above and below the blade. which depend on the clearance.

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용탕단조법에 의하여 제조한 $SiC_p$/Al 복합재료의 2차 성형공정이 기계적 성질에 미치는 영향 (Effects of Secondary Forming Process on Mechanical Properties of $SiC_p$/Al Composites Fabricated by Squeeze Casting)

  • 서영호;강충길
    • 대한기계학회논문집A
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    • 제20권11호
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    • pp.3474-3490
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    • 1996
  • A metal matrix composites(MMCs) for A16061 reinforced with silicon carbide particles is fabricated by melt-stirring method. The primary products of MMCs billets are prepared by volume fractions 5 vol% to 20 vol% and particle size $13\mu m$ to $22\mu m$.This paper will be made to examine the microstructure and mechanical properties of fabricated $SiC_p$/Al 6061 composite by melt-stirring and squeeze casting method. The MMC billets is extruded at $500^{\circ}C$ under the constant extrusion velocity $V_e$=2mm/min using curved shape die. Extrusion force, particle rearrangement, micro structure and mechanical properties of extruded composites will be investigated. The mechanical properties of primary billets manufactured by melt-stirring and squeeze casting method will be compared with extrusion specimen. The effect of volume fraction and size of the reinforcements will be studied. The increase in uniformity of particle dispersion is the major reason for an improvement in reliability due to hot extrusion with optimal shape die. Experimental Young's modulus and 0.2% offset yield strength for the extruded MMCs will be compared with theretical values calculated by the Eshelby method. A method will be proposed for the prediction of Young's modulus and yield strength in $SiC_p$ reinforced MMCs.

결정화/응집 기법에 의한 구형 에너지 복합체 제조 및 그 열분해 특성 (Preparation of Spherical Energetic Composites by Crystallization/Agglomeration and their Thermal Decomposition Characteristics)

  • 이은애;심홍민;김재경;김현수;구기갑
    • 공업화학
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    • 제27권2호
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    • pp.158-164
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    • 2016
  • 결정화/응집(crystallization by drowning-out/agglomeration, D/A) 기법으로 구형 DADNE/AP 에너지 복합체를 제조하였다. DADNE 입자와 AP 입자의 응집은 가교액 주입량, 교반 속도, 체류 시간에 영향을 받는 것으로 확인되었다. 복합체의 입도는 가교액의 주입량이 증가할수록 급격하게 증가하였으며, 교반 속도는 빠를수록, 체류 시간은 길수록 복합체의 입도는 증가하다가 감소하는 경향을 보였다. 열중량 분석 결과 DADNE의 첨가는 AP의 저온 분해(Low temperature decomposition, LTD) 영역을 활성화시킴을 알 수 있었다. 순수한 AP는 LTD에서 약 30 wt% 정도 분해됨을 알 수 있었다. 반면, DADNE가 물리적인 혼합에 의해 제조된 복합체의 경우 AP의 70 wt%가 분해되었고, D/A 기법으로 제조된 복합체의 경우 AP의 LTD 분해가 90 wt%까지 증가됨을 알 수 있었다.

반용융가공에 의한 $Al_2O_3/Al$ 복합재료의 제조 및 열간압출공정 (Fabrication of $Al_2O_3/Al$ Composite Materials by Mashy State Forming and its Hot Extrusion Process)

  • 강충길;강성수
    • 한국주조공학회지
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    • 제13권3호
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    • pp.248-258
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    • 1993
  • A semi-solid alloy in which solid and liquid phase are co-existing is obtained by stirring of A17075 molten metal. A semi-solid alloy is dependent on the corresponding temperature within the solid-liquid range, and the process parameters should be controlled accurately to obtain the homogeneous semisolid alloy. The fabrication possibility of fiber-reinforced aluminum alloy containing $Al_2O_3$ short fibers with vigorous agitation of short fibers were obtained by control of stirring time, solid fraction and impeller speed in extrusion billet fabrication processes. The microstructure to extrusion billet fabricated by low pressure casting was investigated for fiber dispersion state. The relationship between the extrustion force and velocity at hot extrustion, the flow strain and extrusion ratio were theoretically described. The surface defects with lubricants and without lubricant after hot extrusion were investigated. The composites materials after hot extrusion were measured by vickers hardness with extrusion ratio. It has become clear that the secondary working such as hot extrusion was very useful to obtained improved the mechanical properties of metal matrix composites.

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건식초지기술의 가능성 평가를 위한 건식초지기 개발 (Development of Dry Forming Mold for the Feasibility Study of Dry Forming of Paper)

  • 김종민;윤혜정;이학래
    • 펄프종이기술
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    • 제39권2호
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    • pp.1-8
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    • 2007
  • To examine the feasibility of dry forming technology for papermaking, a dry forming mold (DFM) was developed and evaluated. Main fanning section of DFM was a cylindrical tube, and at the top of the mold a stirring equipment was placed to disperse dry fibers. These fibers were screened using a hole type screen plate placed just under the stirring equipment and dropped freely on the fanning wire located 0.9 m below of the screen plate to form a dry fiber pad. The vertical and horizontal velocity of air flow in the forming cylinder were evaluated and analyzed to find the most effective method of air flow control in the cylinder. Humidification and pressing conditions to obtain a decent dry fanned papers were examined. Results showed dry fanned papers can be prepared with this dry forming mold. And this mold can be used to examine the effect of the papermaking process factors including pressing pressure, drying temperature, humidification on sheet quality of dry formed papers.

Effect of the Addition of Benzotriazole on the Streaming Electrification Properties in Transformer Oil

  • Shin, Jong-Yeol;Hong, Jin-Woong
    • Transactions on Electrical and Electronic Materials
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    • 제11권6호
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    • pp.288-291
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    • 2010
  • Accidents can occur as a result of streaming electrification when transformer oil is used as an insulating oil in large ultra-high voltage transformers. Methods for adding a streaming electrification inhibitor to reduce the streaming electrification has been studied extensively. In this paper, in order to develop a method for reducing streaming electrification effectively, 4 different specimens were prepared by the addition of benzotriazole (BTA) to a virgin specimen with constant stirring. The specimens were examined to determine the appropriate amount of BTA addition that would suppress the streaming electrification most effectively. The results showed that the streaming electrification characteristics of the specimen in the streaming transformer oil were best when the amount of BTA addition was about 10 ppm. The streaming electrification current was reduced by adding 30 ppm BTA until the temperature reached $65^{\circ}C$. The polarity of the streaming electrification current was negative when the temperature exceeded $65^{\circ}C$. Therefore, the streaming electrification current, which can be a cause of transformer accidents, can be suppressed in large ultra high voltage transformer oil. This paper reports on the optimal amount of BTA addition and the best conditions for controlling the streaming velocity of transformer oil.