• Title/Summary/Keyword: steel processing

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A Study on the Springback of High-Strength TRIP Steel (고강도 TRIP 강의 스프링백에 대한 연구)

  • 김용환;김태우;이영선;이정환
    • Transactions of Materials Processing
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    • v.13 no.5
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    • pp.409-414
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    • 2004
  • TRIP steel has got attention in automobile industry because of its high strength and high formability. However, the information on deformation behavior of TRIP steel, including bending and springback, is not enough until now. In this research, the V-die bending experiment and analysis have been done to obtain the information of springback of TRIP steel. And a new numerical method, where elastic modulus is varied with the change of the strain, was suggested. Tensile test for TRIP steel was done to get tensile properties as well as strain dependency of elastic modulus of the material. Strain-dependency of elastic modulus was used the numerical analysis of V-die bending and unbending process to predict springback amount. The results were compared with experiment, showing reasonable agreement. Through the analysis of V-die bending as well as draw bending of TRIP steel, the proposed scheme with variable elastic modulus was proven to well predict the deformation behavior of TRIP steel during bending and springback.

Recent Trends in Flat Hot Rolling of Steel (열간 압연판재 제조기술의 최신동향)

  • 이준정
    • Transactions of Materials Processing
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    • v.11 no.1
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    • pp.24-35
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    • 2002
  • Recent trend and future prospect of flat rolling of steel has been summarized based on the earlier reports. Key technology in the plate rolling is to have ultra fine microstructure having high resistance against crack propagation during application. Heavy accelerated cooling facility and high power rolling mill will be helpful to develope the high toughness steel. Precise modeling of properly prediction based on deformation and transformation imposed on microstructure of steel during processing is highly anticipated. For the hot strip rolling process, new trend is lies on the production of ultra-thin gauged hot strip to substitute cold rolled strip. For the substitution of cold rolled strip into hot rolled strip widely, high formable property of hot strip is highly required. For the formabilit, the ferritic rolling of extra low carbon steel under high lubricated condition is essential. Recently introduced semi-continuous thin slab and rolling mill line is very plausible to develope those kinds of products easily In the view groin facility combination. New idea to modify the existing continuous hot strip mill line to produce the ultra thin-gauged hot strip in an economic way is suggested in this report.

Design of Fuzzy Logic based Classifying System for the Degree of Goodness of Steel Balls (강구의 결함 판별을 위한 퍼지 논리 기반의 알고리즘 개발)

  • Kim, Tae-Kyun;Choi, Byung-Jae;Kim, Yoon-Su;Do, Yong-Tae
    • Journal of the Korean Institute of Intelligent Systems
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    • v.19 no.2
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    • pp.153-159
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    • 2009
  • The steel balls are core elements between inner part and outer part in a bearing system. The degree of goodness of the steel balls has been visually processed by human beings. In this paper we propose a new method that uses image processing algorithm and fuzzy logic theory. We use fuzzy inference engine and fuzzy Choquet integral algorithm in the proposed system. We first distinguish the defects of the steel balls by an image processing algorithm. And then the degree of the defects is classified by a fuzzy logic system. We perform some simulations to show the effectiveness and feasibility of the proposed system.

Strain Evolution in High-Mn Steel Ellipsoidal Vessel Head during Multi-forming Process: A Finite Element Analysis (다단 성형 공정 시 고-Mn 강의 타원형 용기 헤드에서의 변형률 분포: 유한요소해석)

  • Preetham Alluri;Lalit Kaushik;Shi-Hoon Choi
    • Transactions of Materials Processing
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    • v.32 no.5
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    • pp.268-275
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    • 2023
  • ISO 21029 cryogenic vessel is used to transport cryogenic fluids. High-manganese steel (High-Mn steel) is widely regarded as suitable for use at cryogenic temperatures. The conventional way of manufacturing an ellipsoidal vessel head involves incremental stretching, followed by a spinning process. In this study, an alternative method for forming an ellipsoidal vessel head was proposed. Finite element analysis (FEA) was used to theoretically examine the strain evolution during a multi-stage forming process, which involved progressive stretching, deep drawing, and spinning of High-Mn steel. The distribution of effective strain and strain components were analyzed at different regions of the formed part. The FEA results revealed that only normal strains were evident in the dished region of the vessel head due to the stretching process. However, the flange region experienced complex strain evolution during the subsequent deep drawing and spinning process.

Investigation of Draw-bead Free Die Design to Prevent Wrinkles for Stainless Steel Basket-bowl Production (무비드 성형 조건에서 스테인리스 강 Basket-bowl의 주름 방지를 위한 금형 설계 연구)

  • S. Lee;C. H. Jeon;S. Park;G. Lee;S. Choi;W. Lee;D. Kim
    • Transactions of Materials Processing
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    • v.32 no.4
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    • pp.199-207
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    • 2023
  • The stainless steel basket-bowl, a critical component of washing machines, is characterized by its unique two-tiered circular shape. This study explores the potential of a draw-bead free die design to address tearing concerns in the prospective plastic layer during the drawing operation. In order to prevent wrinkles that may arise from the absence of a draw-bead, a two-stage punch configuration is proposed. The influence of the blank holder force on wrinkle reduction is also examined. Finite element analysis is employed to evaluate the proposed die design by analyzing the wrinkle shape and strain mode. The results confirm that the stainless steel basket-bowl can be successfully drawn without wrinkles utilizing the proposed two-stage punch without a draw-bead on the blank holder. These findings contribute to the development of more efficient and reliable manufacturing processes for the stainless steel basket-bowl production.

Microstructures and characteristics of friction stir welded 304 stainless steel (304 스테인레스강 FSW부의 조직 및 특성)

  • ;Yutaka S. Sato;Hiroyuki Kokawa;Kazutaka Okamoto;Satoshi Hirano;Masahisa Inagaki
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.156-158
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    • 2004
  • The microstructural evolution in a 304 stainless steel weld during FSW was examined. The SZ and TMAZ showed typical dynamically recrystallized and recovered microstructures, respectively, The microstructural observation revealed that sigma phase was formed at the advancing side of the stir zone. A possibility was suggested that the rapid formation of the sigma phase is related to the transformation of austenite to delta-ferrite in the stir zone, from introduction of high strain and dynamic recrystallization during FSW.

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The Effects Nitrogen percentage and Processing Time on the AISI 420 martensitic stainless steel during Plasma nitriding

  • Lee, In-Seop
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.289-290
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    • 2015
  • In this experiment, nitriding treatment has been performed at $400^{\circ}C$ with various $N_2$ content and with changing processing time on AISI 420 martensitic stainless steel to investigate the expanded martensite layer (${\alpha}^{\prime}_N$ layer) formation behavior. Nitriding was implemented with changing $N_2$ content from 10% to 25% for 15 hrs and processing time was changed from 4hr to 15hr at 25% $N_2$ content. After treatment, the behavior of the ${\alpha}^{\prime}_N$ layer was investigated by optical microscopy, X-ray diffraction, and micro-hardness testing. Potentiodynamic polarization test was also used to evaluate the corrosion resistance of the samples. It was found that the surface hardness and ${\alpha}^{\prime}_N$ layer thickness increases with increasing $N_2$ percentage and processing time. Although their corrosion behaviors are worse than the bare sample.

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Fuzzy Control as Self-Organizing Constraint-Oriented Problem Solving

  • Katai, Osamu;Ida, Masaaki;Sawaragi, Tetsuo;Shimamoto, Kiminori;Iwai, Sosuke
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 1993.06a
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    • pp.887-890
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    • 1993
  • By introducing the notion of constraint-oriented fuzzy inference, we will show that it provides us ways of fuzzy control methods that has abilities of adaptation, learning and self-organization. The basic supporting techniques behind these abilities are“hard”processing by Artificial Intelligence or traditional computational framework and“soft”processing by Neural Network or Genetic Algorithm techniques. The reason that these techniques can be incorporated to fuzzy control systems is that the notion of“constraint”itself has two fundamental properties, that is, the“modularity”property due to its declarativeness and the“logicality”property due to its two-valuedness. From the former property, the modularity property, decomposing and integrating constraints can be done easily and efficiently, which enables us to carry out the above“soft”processing. From the latter property, the logicality property, Qualitative Reasoning and Instance Generalization by Symbolic Reasoning an be carried out, thus enabling the“hard”processing.

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