• Journal of Advanced Marine Engineering and Technology
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• 제19권2호
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• pp.36-46
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• 1995

In this paper, fatigue crack propagation behaviors were investigated experimentally for the materials, carbon steel forgings (SF45A, SF50A, SF60A) which are used in the marine propeller shaft. The results obtained are as follows: The number of cycles required to grow crack length 1.30mm from microcrack initiation was about 60% of the total fatigue life. Fatigue crack propagation rate was expressed by the equation d(2a)/dN_B 2a/$N_f$ and the result was agreed well with the experimented data. And the equation d(2a)/dN=$C{\sigma}_a^m(2a)^n$ was evaluated also. Obtained material property m and n are 3~5 and 1-1.5 respectably, and the result was reasonably agreed to the data obtained from experiments.

• 한국자동차공학회논문집
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• 제12권1호
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• pp.83-90
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• 2004

In this study, CT specimens were prepared from spring steel(SUP9) processed shot peening which was room temperature and low temperature experiment. And we got the following characteristics from fatigue crack growth test carried out in the environment of room temperature and low temperature at $25^{\circ}C$, $-30^{\circ}C$, $-50^{\circ}C$, $-70^{\circ}C$,$-100^{\circ}C$, and $-150^{\circ}C$, in the range of stress ratio of 0.05 by means of opening mode displacement. The threshold stress intensity factor range ΔKth in the early stage of fatigue crack growth (Region I)was increased but stress intensity factor range ΔK in the stable of fatigue crack growth (Region II) was decreased in proportion to decrease temperature. It is assumed that the fatigue resistance characteristics and fracture strength at low temperature and high temperature is considerably higher than that of room temperature in the early stage and stable of fatigue crack growth region.

• Corrosion Science and Technology
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• 제2권2호
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• pp.93-97
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• 2003

Fatigue crack growth test or low alloy steel was performed in high temperature water. Test parameters were dissolved oxygen content. loading frequency and R-ratio ($P_{min}/P_{max}$). Since the sulfur content or the steel was low, there were no environmentally assisted cracks (EAC) in low dissolved oxygen(DO) water. At high DO, the crack growth rate at R = 0.5 tests was much increased due to environmental effects and the crack growth rate depended on loading frequency and maximized at a critical frequency. On the other hand, R = 0.7 test results showed an anomalous decrease of the crack growth rate as much different behavior from the R = 0.5. The main reason of the decrease may be related to the crack tip closure effect. All the data could be qualitatively understood by effects of oxide rupture and anion activity at crack tip.

• Smart Structures and Systems
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• 제31권1호
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• pp.13-27
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• 2023

Fatigue crack is a fatal problem for steel structures. Early detection and maintenance can help extend the service life and prevent hazards. This paper presents the ultrasonic guided waves-based (UGWs-based) fatigue crack detection of a steel I-beam. The semi-analytical finite element model has been built to obtain the wave propagation characteristics. Damage indices in both time and frequency domains were analyzed by considering the characteristic variations of UGWs including the amplitude, phase angle, and wave packet energy. The pulse-echo and pitch-catch methods were combined in the detection scheme. Lab-scale experiments were conducted on welded steel I-beams to verify the proposed method. Results show that the damage indices based on the characteristic variations in the time domain can identify and localize the fatigue crack before it enters the rapid growth stage. The damage severity can be reasonably evaluated by analyzing the time-domain damage indices. Two nonlinear damage indices in the frequency domain give earlier warnings of the fatigue crack than the time-domain damage indices do. The identification results based on the above two nonlinear indices are found to be less consistent under various excitation frequencies. More robust nonlinear techniques needed to be searched and tested for early crack detection in steel I-beams in further study.

• 한국구조물진단유지관리공학회 논문집
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• 제15권2호
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• pp.179-188
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• 2011

강부재의 피로가 주요원인이 되어 구조물이 붕괴되거나 교체되는 사례를 찾아보기 어렵다. 이처럼 사실상 피로에 대해서는 손상을 허용하고 있지만, 발견되는 피로균열에 대한 직접적인 상태평가는 이루어지지 않고 있다. 피로균열에 대한 진전 비진전성의 판단 및 균열진전속도의 평가가 이루어져야만, 합리적인 보수 보강 공법의 선정과 시행시기가 결정될 수 있을 것이다. 본 연구에서는 측정되는 COD(Crack Opening Displacement)를 통한 피로균열진전속도 평가법을 검토하기 위하여, 2종류의 관통 균열 시험편과 면외거셋 용접이음 시험편의 균열진전시험을 실시하였다. 그리고 실용적인 COD의 측정을 위해 변형률 게이지를 이용하는 방법에 대해 검토하였다. 그 결과, COD 측정을 통한 균열진전속도의 합리적인 평가법을 제안하였고, 변형률 게이지를 이용한 성공적인 COD 측정을 실험적으로 증명하였다.

• 한국해양공학회지
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• 제12권1호
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• pp.39-49
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• 1998

In this work, fatigue tests by axial loading were carried out to investigate the effect of stress ratio on the growth behaviors of surface fatigue crack for SM45C steel and Al 2024-T4 alloy. The growth behaviors of surface crack have been monitored during fatigue process by measuring system attached CCTV and monitor. When the growth rates of surface crack were investigate by the concept of LEFM based on Newman-Raju's .DELTA.K, the dependence of stress ratio appears both SM45C steel and Al 2024-T4 alloy. Therefore, modified stress intensity factor range, .DELTA.K' [=(1+R)/sup n/.DELTA.K] are intorduced to eliminate the dependence of stress ratio. Using .DELTA.K', it is found that the dependence of stress ratio disappears both SM45C steel and Al 2024-T4 alloy.

• 산업기술연구
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• 제11권
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• pp.135-143
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• 1991

The fatigue tension tests were performed by use of the specimens without and with a hole, 1/4 crack and 1/2 crack, made of SS41 and S45C steel round bars. Followings were these results. It was shown that in the base metal and the specimen with a hole the fatigue strength of the high strength steel bars was lower than that of the low strength steel bars under the low stress range. It was shown that the fatigue strength of the specimen with a hole was nearly same as that of the base metal, but the fatigue strength of the specimens with the crack was much lower than that of the base metal. It was shown that the fatigue strength of the specimens with the crack was much lower than that of the other specimens under the high stress range.

• Journal of Welding and Joining
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• 제28권5호
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• pp.45-50
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• 2010

The fatigue crack growth characteristics of base metal and weld joint of 9% Ni steel for LNG storage tank was carried out using CT specimen at room temperature and $-162^{\circ}C$. Fatigue crack growth rate of base and weld metals at RT and $-162^{\circ}C$ was coincided with a single line independent of the change of stress ratio and temperature. In the region of lower stress intensity factor range, fatigue crack growth rate at $-162^{\circ}C$ was slower than that at RT, and the slop of fatigue crack growth rate at $-162^{\circ}C$ increased sharply with propagating of fatigue crack, fatigue crack growth rate at RT and $-162^{\circ}C$ was intersected near the region of $2{\times}10-4\;mm$/cycle, and after the intersection region, fatigue crack growth rate at $-162^{\circ}C$ was faster than that at RT. The micro-fracture mechanism using SEM shows the ductile striation in the stable crack growth region. Also the defects of weld specimen after fatigue testing were detected using the A scan of ultrasonic apparatus.

• 한국기계가공학회지
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• 제3권3호
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• pp.79-85
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• 2004

The lightness of components required in automobile and machinery industry is requiring high strength of components. In particular, fatigue failure phenomena, which happen in metal, bring on danger in human life and property. Therefore, antifatigue failure technology takes an important part of current industries. Currently, the shot peening is used for removing the defects from the surface of steel and improving the fatigue strength on surface. Therefore, in this paper the effect of compressive residual stress of spring steel(JISG SUP-9)by shot peening on fatigue crack growth characteristics in stress ratio(R=0 1, R=0 3, R=0 6)was investigated considering fracture mechanics. By using the methods mentioned above, I arrived at the following conclusions: (1) The fatigue crack growth rate(da/dN) of the shot peening material was lower than the unpeening material And in stage I, ${\Delta}K_{th}$, the threshold stress intensity factor, of the shot peening material is high in critical parts unlike the unpeening material. (2) Fatigue life shows more Improvement in the shot peening material than in the unpeening material. And compressive residual stress of surface on the shot peening processed operate the resistance of fatigue crack propagation.

• 한국해양공학회지
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• 제6권2호
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• pp.21-34
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• 1992

The behavior of fatigue crack growth in the single spot welded joint of zinc galvanized steel sheets was studied experimentally and analytically based on fracture mechanics. Axial tension fatigue tests were carried out with the BSxGAB specimen that the bare plane(GAB) of monogalvanized steel sheet was spot welded to the double thickness bare steel sheet(BS), and with the GAxGAB specimen that the galvanized plane (GA) was spot welded to the equal thickness bare plane (GAB) 1. The relation between maximum stress intensity factor, K sub(max) and the number of cycles to failure, N sub(f) has shown a linear relation on log-log plot in the spot weld of the zinc galvanized steel sheet. 2. The fatigue strength of BSxGAB specimens is about 23% higher than that of GAxGAB specimens at the fatigue strength of $1\times10^6$ cycles. And the fatigue life of BSxGAB specimens at the same load range increases 6~9 times higher than that of GAxGAB specimens. 3. The general tendency at the angle of bending($\theta$) in an applied load has changed rapidly at the initial 20% of its life. After then, it has changed slowly. The change at the angle of bending has increased linearly as the load range increases. 4. It has shown a linear relation between the location ratio of initiation ${\gamma}$ and fatigue life $N_f$ on the semi-log graph paper. Here $\gamma$ means that the crack distance between main crack and sub-crack, 2L is divided by the nugget diameter, 2r. $\gamma=a{\cdot}log N_f+n$ (where a and n are material constant.)