• Structural Engineering and Mechanics
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• v.59 no.5
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• pp.933-950
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• 2016

Decks, interior beams, edge beams and girders are the parts of a steel floor system. If the deck is optimized without considering beam optimization, finding best result is simple. However, a deck with higher cost may increase the composite action of the beams and decrease the beam cost reducing the total cost. Also different number of floor divisions can improve the total floor cost. Increasing beam capacity by using castellated beams is other efficient method to save the costs. In this study, floor optimization is performed and these three issues are discussed. Floor division number and deck sections are some of the variables. Also for each beam, profile section of the beam, beam cutting depth, cutting angle, spacing between holes and number of filled holes at the ends of castellated beams are other variables. Constraints include the application of stress, stability, deflection and vibration limitations according to the load and resistance factor (LRFD) design. Objective function is the total cost of the floor consisting of the steel profile cost, cutting and welding cost, concrete cost, steel deck cost, shear stud cost and construction costs. Optimization is performed by enhanced colliding body optimization (ECBO), Results show that using castellated beams, selecting a deck with higher price and considering different number of floor divisions can decrease the total cost of the floor.

• Computers and Concrete
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• v.26 no.1
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• pp.95-106
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• 2020

Castellated beams fabricated from standard I-sections are being used for several structural applications such as commercial and industrial buildings, multistory buildings, warehouses and portal frames in view of numerous advantages. The advantages include enhanced moment of inertia, stiffness, flexural resistance, reduction in weight of structure, by passing the used plate girders, the passage of service through the web openings etc. In the present study, experimental and numerical investigations were carried out on concrete encased steel castellated beams with hexagonal openings under flexural loading. Various positions of openings such as along the neutral axis, above the neutral axis and below the neutral axis were considered for the study. From the experimental findings, it has been observed that the load-carrying capacity of the castellated beam with web opening above neutral axis is found to be higher compared to other configurations. Nonlinear finite element analysis was performed by using general purpose finite element software ABAQUS considering the material nonlinearities. Concrete damage plasticity model was employed to model the nonlinearity of concrete and elasto-plastic model for steel. It has been observed that FE model could able to capture the behaviour of concrete encased steel castellated beams and the predicted values are in good agreement with the corresponding experimental values.

• Structural Engineering and Mechanics
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• v.90 no.2
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• pp.143-157
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• 2024

Cold-formed steel (CFS) I sections are increasingly being used as load-bearing components in building constructions, and such I sections frequently incorporate web holes to facilitate service installation. The economical and structural advantages of these elements have prompted many researchers to investigate the behavior of such structures. Despite numerous studies on the buckling stability of castellated beams, there is a notable absence of experimental investigation into oval castellated beams with stiffeners. This study examines the local buckling of cold-formed steel castellated I-beams stiffened with oval constellations through experimental and numerical analysis. Four specimens are fabricated with and without stiffeners, including parallel, perpendicular, and intersecting types attached to the web portion of the beam, along with cross stiffeners for the oval-shaped openings at the beam ends. Additionally, a numerical model is developed to predict the behavior of castellated beams with oval openings up to failure, considering both material and geometric nonlinearities. Codal analysis is performed using the North American specification for cold-formed steel AISI S-100 and the Australian/New Zealand design code AS/NZS 4600. The anticipated outcomes from numerical analysis, experimental research, and codal analysis are compared and presented. It will be more helpful to the preliminary designers.

• Advances in concrete construction
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• v.17 no.5
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• pp.273-284
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• 2024

The steel-concrete composite system has been playing a vital role in the construction sector for the past two decades. By using steel and concrete together, we achieve strong load resistance with minimal deflection and bending stress. The study focuses on the numerical and analytical behaviour of concrete encased steel castellated beams and compared them with previous experiments. The study used five composite beams, including one control reinforced concrete beam (CC), one fully concrete encased steel beam (FCES), and three fully concrete encased castellated beams. The major variable is the opening configuration of the castellated beam, such as openings along the longitudinal axis, above the longitudinal axis, and below the longitudinal axis. The 150 mm × 250 mm cross section and 2000 mm in length of beams were used. Using the finite element software ANSYS, we conduct nonlinear finite element analysis for the entire beam and compare it with test data. The numerical load carrying capacity of concrete encased steel castellated beam with a hexagonal opening above the longitudinal axis (FCESCB H2) is 160 kN is closer to the experimental observation. Von Mises strain of FCESB is 0.004232, which is lower than CB and composite castellated beam. The ductility factor and energy absorption capacity of FCESB are 5.090 and 1688.47 kNm. It was observed that the configuration of the opening will influence the strength of the composite beam. Plastic moment methods were employed to estimate the ultimate load carrying capacity of the beam. In the analytical study the beams were assumed as perfectly plastic. The ultimate analytical load carrying capacity of FCESCB H2 is 21.87% higher than FCESB. It found that performing FCESCB H2 is superior to the entire specimen.

• Steel and Composite Structures
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• v.46 no.4
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• pp.539-551
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• 2023

In order to study the fire resistance of castellated composite beams with ortho-hexagonal holes and different beam-end restraints, temperature rise tests with constant load were conducted on full-scale castellated composite beams with ortho-hexagonal holes and hinge or rigid joint constraints to investigate the temperature distribution, displacement changes and failure patterns of castellated composite beams with two different beam-end constraints during the whole course of fire. The results show that (1) During the fire, the axial pressure and horizontal expansion deformation generated in the rigid joint constrained composite beam were larger than those in the hinge joint constrained castellated composite beam, and their maximum horizontal expansion displacements were 30.2 mm and 17.8 mm, respectively. (2) After the fire, the cracks on the slab surface of the castellated composite beam with rigid joint constraint were more complicated than hinge restraint, and the failure more serious; the lower flange and web at the ends of the castellated steal beams with hinge and rigid joint constraint produced serious local buckling, and the angles of the ortho-hexagonal holes at the support cracked; the welds at both ends of the castellated composite beam with rigid joint constraint cracked. (3) Based on the simplified calculation method of solid-web composite beam, considering the effect of holes on the web, this paper calculated the axial force and displacement of the beam-end constrained castellated composite beams under fire. The calculation results agreed well with the test results.

• Steel and Composite Structures
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• v.49 no.6
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• pp.685-699
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• 2023

In recent years, Carbon Fibre Reinforced Plastic (CFRP) strengthening is found to be one of the best methods to strengthen steel structures. The fibrous bond can also influence the vibration characteristics of the strengthened element apart from its static strength enhancement property. The main objective of this study is to understand the influence of CFRP strengthening on the dynamic Behaviour of Thin-Webbed Castellated Beams (TWCBs). A detailed experimental investigation was carried out on five sets of beams with varying parameters such as domination of shear (Shear Dominant, Moment Dominant and Moment and Shear Dominant), sectional classification (Plastic and Semi-compact) and perforation geometries (h_o/d_wratio 0.65 and e/h_o ratio 0.3). Free vibration analysis was carried out by exciting the simply supported TWCBs with an impact force generated by a ball dropped from a specific height. Logarithmic decrement method was used to obtain the damping ratio and natural frequencies of vibration were found by Fast Fourier Transform (FFT). Natural frequency showed an increase in a range of 10.5 - 55% for the different sets of castellated beams. An increase of 62.30% was noted in the damping ratio of TWCBs after strengthening which is an indication of improvement in the vibration characteristics of the beam.

• Steel and Composite Structures
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• v.18 no.2
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• pp.305-324
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• 2015

In this study, two common types of laterally supported castellated beams are considered as design problems: beams with hexagonal openings and beams with circular openings. The main goal of manufacturing these beams is to increase the moment of inertia and section modulus, which results in greater strength and rigidity. These types of open-web beams have found widespread use, primarily in buildings, because of great savings in materials and construction costs. Hence, the minimum cost is taken as the design objective function and the Colliding Bodies Optimization (CBO) method is utilized for obtaining the solution of the design problem. The design methods used in this study are consistent with BS5950 Part 1 and Part 3, and Euro Code 3. A number of design examples are considered to optimize by CBO algorithm. Comparison of the optimal solution of the CBO algorithm with those of the Enhanced Charged System Search (ECSS) method demonstrate the capability of CBO in solving the present type of design problem. It is also observed that optimization results obtained by the CBO algorithm for three design examples have less cost in comparison to the results of the ECSS algorithm. From the results obtained in this paper, it can be concluded that the use of beam with hexagonal opening requires smaller amount of steel material and it is superior to the cellular beam from the cost point of view.

• Steel and Composite Structures
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• v.52 no.3
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• pp.343-356
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• 2024

This paper presents an analytical solution for correctly predicting the Lateral-Torsional Buckling critical moment of simply supported castellated beams, the solution covers uniformly distributed loads combined with compressive loads. For this purpose, the castellated beam section with hexagonal-type perforation is treated as an arrangement of double "T" sections, composed of an upper T section and a lower T section. The castellated beam with regular openings is considered as a periodic repeating structure of unit cells. According to the kinematic model, the energy principle is applied in the context of geometric nonlinearity and the linear elastic behavior of materials. The differential equilibrium equations are established using Galerkin's method and the tangential stiffness matrix is calculated to determine the critical lateral torsional buckling loads. A Finite Element simulation using ABAQUS software is performed to verify the accuracy of the suggested analytical solution, each castellated beam is modelled with appropriate sizes meshes by thin shell elements S8R, the chosen element has 8 nodes and six degrees of freedom per node, including five integration points through the thickness, the Lanczos eigen-solver of ABAQUS was used to conduct elastic buckling analysis. It has been demonstrated that the proposed analytical solution results are in good agreement with those of the finite element method. A parametric study involving geometric and mechanical parameters is carried out, the intensity of the compressive load is also included. In comparison with the linear solution, it has been found that the linear stability underestimates the lateral buckling resistance. It has been confirmed that when high axial loads are applied, an impressive reduction in critical loads has been observed. It can be concluded that the obtained analytical solution is efficient and simple, and offers a rapid and direct method for estimating the lateral torsional buckling critical moment of simply supported castellated beams.

• Structural Engineering and Mechanics
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• v.54 no.4
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• pp.665-691
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• 2015

This study aims at comparing the optimum design of two common types open web expanded beams: with hexagonal openings, also called castellated beams and beams with circular openings referred to as cellular beams. The minimum weights of both beams are taken as the objective functions while the design constraints are respectively implemented from The Steel Construction Institute Publication Numbers 5 and 100. The design methods adopted in these publications are consistent with BS5950 parts. The formulation of the design problem considering the limitations of the above mentioned turns out to be a discrete programming problem. Improved harmony search algorithm is suggested to compare the optimum design of mentioned web-expanded beams to analysis the performance of both beams. The design algorithms based on the technique select the optimum Universal Beam sections, dimensional properties of hexagonal and circular holes and total number of openings along the beam as design variables.

• Steel and Composite Structures
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• v.21 no.2
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• pp.289-302
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• 2016

A new kind of partially precast or prefabricated castellated steel reinforced concrete beam, which is abbreviated here as CPSRC beam, was presented and introduced in this paper. This kind of CPSRC beam is composed of a precast outer-part and a cast-in-place inner-part. The precast outer-part is composed of an encased castellated steel shape, reinforcement bars and high performance concrete. The cast-in-place inner-part is made of common strength concrete, and is casted with the floor slabs simultaneously. In order to investigate the shear performance of the CPSRC beam, experiments of six CPSRC T-beam specimens, together with experiments of one cast-in-place SRC control T-beam specimen were conducted. All the specimens were subjected to sagging bending moment (or positive moment). In the tests, the influence of casting different strength of concrete in the cross section on the shear performance of the PPSRC beam was firstly emphasized, and the effect of the shear span-to-depth ratio on that were also especially taken into account too. During the tests, the shear force-deflection curves were recorded, while the strains of concrete, the steel shapes as well as the reinforcement stirrups at the shear zone of the specimens were also measured, and the crack propagation pattern together with the failure pattern was as well observed in detail. Based on the test results, the shear failure mechanism was clearly revealed, and the effect of the concrete strength and shear span-to-depth ratios were investigated. The shear capacity of such kind of CPSRC was furthermore discussed, and the influences of the holes on the steel shape on the shear performance were particularly analyzed.